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Tundish for Continuous Casting Machine

Name: Tundish for Continuous Casting Machine
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 600000 INR
Availability: InStock

Price 600000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Tundish for Continuous Casting Machine Specification

Temperature Range
1200C - 1600C

Efficiency (%)
>85

Installation Guideline
Foundation required, proper refractory installation mandatory

Accessories
Lifting Hooks, Discharge Nozzle, Tundish Cover

Production Capacity
2 - 8 Tundishes per Day

Automation Grade
Manual / Semi-Automatic

Frequency
50 Hz

Usage & Applications
Intermediate receptacle for molten steel between ladle and mould in CCM

Model No
TUN-CCM-STL

Driven Type
Mechanical / Hydraulic

Motor Power
5 - 10 HP

Type
Tundish for Continuous Casting Machine

Material
High Alumina Refractory / Castable Steel Shell

Computerized
No

Automatic Grade
Manual / Semi-Automatic

Control System
Manual or PLC Based (Optional)

Drive Type
Mechanical

Voltage
380V - 415V

Power
5-20 kW (Depending on Model)

Weight (kg)
3500 - 6000 Kg

Dimension (L*W*H)
Customizable as per Requirement

Color
Industrial Blue / Grey

Capacity
3 - 10 Tons

Features
High refractory lining, thermal insulation, slag retention, uniform metal flow, easy maintenance

Machine Type
Continuous Casting Machinery Accessory

Power Consumption
Variable as per process

Surface Finish
Polished / Painted

Operating Pressure
Atmospheric

Service Life
8 15 Heats (Depending on Operation)

Heat Retention Time
20 35 min

Refractory Lining Thickness
60 mm 150 mm

Steel Grade Compatibility
All Types (Mild, Alloy, Stainless)

Maintenance Requirement
Periodic Lining Check and Replacement

Thermal Conductivity
Low (High Insulating Refractories)

Casting Nozzle Type
Interchangeable

Groove Configuration
Single/Multi Grooved

Pre-heating Method
Burner System

Heat Loss Reduction
Enhanced by High Alumina Material

Shell Thickness
12 mm 25 mm

Slag Retention Feature
Yes

Tundish for Continuous Casting Machine Trade Information

Minimum Order Quantity
1 Set

Supply Ability
1 Set Per Month

Delivery Time
1 Week

About Tundish for Continuous Casting Machine

Technology for clean steel production.

Tundish is a medium for pouring molten metal into a mold, having holes in the bottom to prevent splashing.

All plates will be ultra sonically tested.

All weld joints will be tested for dye penetration test & magnetic particle test.

Stress relieving will be done for all welded joints

The Trunion ring material will be as per specification.

The tundish will be sent with heat resistant aluminium paint.

Welding: all welds of ladle shell and bottom are full penetration welds with backgauged roots. All welds of the charging ladle are 100 % magnaflux-tested (mt). In addition all full penetration welds are 100 % ultrasonic-tested (ut). X- ray testing has to be done on welds marked.

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 6000 USD

Minimum Order Quantity: 1 Piece

Port of Dispatch: J.N.P.T

Production Capacity: 100

Delivery Time: 15 DAYS

Packaging Details: AS PER STANDARD

Advanced Refractory Lining for Enhanced Performance

Our tundish utilizes high alumina refractory linings ranging from 60 mm to 150 mm, ensuring low thermal conductivity and superior insulation. This feature not only minimizes heat loss but also supports a service life of 8 to 15 heats, depending on operational intensity and maintenance frequency. The quality of refractory materials directly correlates with reliable steel casting and energy efficiency.

Versatile and Customizable Design

Engineered with flexibility in mind, the tundish offers customizable dimensions, capacities from 3 to 10 tons, and compatibility with all steel grades. It is suitable for both manual and semi-automatic operations, with control options ranging from mechanical to PLC-based systems. Interchangeable casting nozzles and single or multi-grooved configurations add to its adaptability in diverse casting environments.

Simplified Maintenance & Efficient Operation

Routine maintenance is made straightforward by easy access to refractory linings and components. Periodic checks and lining replacements ensure consistent performance and maximize lifespan. The burner-based pre-heating system prepares the tundish quickly, reducing downtime and improving the heat retention time to 2035 minutes, enhancing overall operational efficiency.

FAQs of Tundish for Continuous Casting Machine:

Q: How does the high alumina refractory lining benefit the tundishs operation?

A: The high alumina refractory lining provides excellent thermal insulation, resulting in reduced heat loss during casting. This extends the tundishs service life (815 heats), maintains a stable temperature for molten steel, prevents premature solidification, and supports energy-efficient operation.

Q: What is the recommended process for pre-heating the tundish before use?

A: Pre-heating should be conducted using the integrated burner system, gradually bringing the refractory lining to the desired temperature range of 1200C to 1600C. This process ensures even heating, prolongs lining life, and prevents thermal shock during initial contact with molten steel.

Q: When and how should the refractory lining be maintained or replaced?

A: The refractory lining should be inspected after each casting operation or heat cycle. Replace or repair the lining when excessive wear, cracks, or material loss is detected to ensure optimal insulation and safe operation. Regular maintenance maximizes the tundishs efficiency and service lifespan.

Q: Where can the tundish be installed, and are there specific installation requirements?

A: This tundish is designed for installation in continuous casting machine setups of steel plants. Proper foundation and mandatory refractory lining installation are required for safe, stable operation. Customizable dimensions ensure compatibility with various production lines and site requirements.

Q: What steel grades is the tundish compatible with?

A: Our tundish is suitable for all steel grades including mild, alloy, and stainless steels, offering versatility for a wide range of metallurgical applications.

Q: How does the design help with slag retention and uniform molten steel flow?

A: The tundish features advanced slag retention capability and options for single or multi-grooved configurations. These design elements facilitate effective separation of slag from molten steel and promote a steady, uniform flow to the casting mould, ensuring high-quality steel output.

Q: What are the primary benefits of using this tundish in a continuous casting process?

A: Key benefits include enhanced thermal insulation, reduced heat losses, easy maintenance, compatibility with all steel types, customizable sizes, improved metallurgical quality, and operational flexibility with both manual and PLC-based control systems.

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