About Oxygen Carbon Temperature and Sampling Manipulator
Oxygen Carbon Temperature and Sampling Manipulator
The REMSO Temperature, Oxygen, Carbon & Sampling Manipulator is mounted on support structure, which swivels from a parking position to the measuring position. The RTSM, provides the possibility to measure temperature and to take a sample by means of disposable cardboard Immersion Sampler.
Working Principle
The temperature measurement is an integral part of tracking progress throughout the tap-to-tap cycle in steel making. Expendable probes are also used for tracking bath carbon content and dissolved oxygen levels in the steel. These tools have enabled the tap-to-tap cycle to be accelerated by eliminating long waiting periods for lab results, thus increasing productivity. Disposable probes are typically mounted in cardboard sleeves that slide on to a steel probe (pole) which has internal electrical contacts. The disposable probe transmits an electrical signal to the steel pole, which in turn transmits the signal to an electronic unit for interpretation. Almost all probes rely on an accurate temperature measurement to precisely calculate carbon or oxygen levels.
The TSM from parking position to working / measuring position and back is fully automated. The complete system of RTSM and swiveling support can be supplemented by an Automatic Probe Changer with a magazine of lance tips. Which also break the SLAG and take the sample and temperature.
Pay Mode Terms: L/C, T/T (Bank Transfer)F. O. B. Price Order: 20000 USDMinimum Order Quantity: 1 SetPort of Dispatch: J.N.P.TProduction Capacity: 20Delivery Time: 30 DAYSPackaging Details: STANDARD
Precision Control for Demanding EnvironmentsEngineered with a microprocessor-based digital controller, this sampling manipulator ensures precise, reliable operation in challenging steel plant conditions. Automatic and manual modes cater to varying process needs. The robust, anti-corrosive coated mild steel construction safeguards equipment longevity and function, even in harsh industrial settings.
Versatile Design and ApplicationDesigned for maximum adaptability, this system can be floor-mounted, platform-integrated, movable on rails, or fixed as needed. Supporting various immersion lances and customized cable lengths up to 20 meters, it can be tailored for specific process requirements, ensuring seamless integration into existing operations.
Unmatched Accuracy and SafetyEquipped for rapid sampling cycles under 60 seconds, this manipulator provides highly accurate measurements of oxygen, carbon, and temperature in molten metals. Advanced safety features, such as emergency stop switches, overload protection, and an air-cooled housing, guarantee operational safety alongside efficiency for continuous sampling applications.
FAQs of Oxygen Carbon Temperature and Sampling Manipulator:
Q: How does the Oxygen Carbon Temperature and Sampling Manipulator operate?
A: The manipulator can be operated in both automatic and manual modes through its microprocessor-based digital controller. Users can select the preferred operation mode depending on process requirements. The system is compatible with universal immersion sensors for seamless sampling and measurement tasks.
Q: What processes can this manipulator be used for in steel plants?
A: It is designed for measuring oxygen, carbon, and temperature in molten metal. Additionally, it facilitates continuous sampling in various steelmaking processes, helping maintain quality and process control in industrial and steel plant environments.
Q: When should operators use the automatic versus the manual mode?
A: Automatic mode is ideal for continuous or repetitive sampling requirements, ensuring consistent operation without manual intervention. Manual mode is beneficial during setup, maintenance, or for specialized sampling procedures where operator oversight is required.
Q: Where can the sampling manipulator be installed within an industrial setup?
A: The manipulator offers flexible installation options. It can be floor-mounted, integrated onto platforms, or set on movable rails. This adaptability allows for placement in various areas of a steel plant or industrial facility to best suit operational workflows.
Q: What is the typical process for measuring and sampling?
A: To measure and sample, the operator initiates the system via the control panel, selects the mode, and immerses the compatible sensor into molten metal. The manipulator completes the sampling cycle in under 60 seconds, providing accurate readings for oxygen, carbon, and temperature.
Q: How does the system ensure operator and equipment safety?
A: Safety is prioritized through features such as an emergency stop switch, overload protection, air-cooled housing, and fused, surge-protected power lines. These measures safeguard both personnel and the manipulator during operation.
Q: What benefits does this manipulator provide over traditional manual sampling?
A: This system offers rapid, accurate, and repeatable sampling with minimal human intervention, reducing manual labor and error. Its durable, anti-corrosive build and customizable features ensure long-term reliability and suitability for demanding industrial tasks.