Carbon Injection Dispenser

About Carbon Injection Dispenser

I am offering a carbon injection system that has been designed to meet the demanding requirements of the EAF process for the improvement of metallurgical process. The system uses closed loop control with real-time carbon flow rate feedback to provide the exact carbon flowrate that is requested at any time. The use of dispenser, with precise flow-rate control for each injector, allows an efficient injection of carbon fines generates chemical energy by the combustion of C to CO in the liquid bath, and retain it in the slag/steel.

The foamed slag that transfers and distributes the chemical energy generated over the entire liquid steel surface. The capacity of the carbon injection system shall be able to sustain with the flow rates and quantities requirements of one carbon lance during at least an entire heat. Consequently we propose the supply of dispensers with 1500 liters capacity. The powder fines could be stored into storage silos. The dispenser should be installed as close as possible to the EAF, in the event that is not feasible, and it is necessary to move away from the furnace area, the maximum linear distance should not exceed 80 meters.

The process of filling the powder fines is automatically controlled by pneumatic on /off fail safe valves and level limit switch.The fines enter to the conveying pipeline, from the dispenser lower exits and transfer the mixture of fines and compressed air to the carbon lance.

Product details

Usage	Steel Industry
Installation Service	Yes
Design Type	Customized
Injectable Form	Solution
Grade Standard	Industrial
Material	Cast Iron

 

Our Carbon Injector Systems runs trouble free operation with good quality and proper sizing of the powder fines. The equipments shall be equipped with Moisture removing system of the fine to remove the moist from the air that cause problem in maintenance with solenoids and valves and clogging of injection lines.



Precision Dosing with Digital Control

Experience superior accuracy in carbon injection with a PLC-controlled digital dispenser. Our system ensures high-precision dosing tailored to your specific processing needs, making it ideal for steel manufacturing and foundry applications. The integrated HMI interface and digital readouts deliver real-time monitoring and effortless operation.


Robust and Flexible Industrial Performance

Designed with mild steel and powder coating, this dispenser offers durability and corrosion resistance even in rigorous environments. Adjustable injection rates, a wide operating temperature range, and discharge pressure support up to 10 bar ensure high adaptability for various operational requirements.


Engineered for Safety and Connectivity

Safety is paramountthis dispenser features overload protection and an emergency stop to prevent unexpected incidents. Advanced RS485/Modbus connectivity facilitates seamless integration with existing automation systems, enhancing control and reporting for optimized workflow.