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Continuous Casting Machine

Name: Continuous Casting Machine
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 2100000 INR
Availability: InStock

Price 2100000 INR/ Set

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MOQ : 1 Set

Continuous Casting Machine Specification

Usage & Applications
For continuous casting of steel billets and blooms

Temperature Range
12001600C

Frequency
50 Hz

Driven Type
Motor Driven

Speed
0.52 m/min

Accessories
Tundish, Ladle, Roller Table, Mold

Installation Guideline
Complete installation manual provided

Production Capacity
20 Ton/Day

Efficiency (%)
98%

Model No
CCM-2100

Automation Grade
Fully Automatic

Motor Power
7.5 kW

Type
Continuous Casting Machine

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Controlled

Drive Type
Electric

Voltage
380 V

Power
75 kW

Weight (kg)
5500 kg

Dimension (L*W*H)
6500 x 2100 x 2800 mm

Color
Metallic Grey

Capacity
10-20 Ton/Day

Features
High precision, Energy efficient, Heavy duty design

Power Consumption
75 kW per hour

Surface Finish
Polished

Machine Type
Industrial Casting Machine

Alignment System
Laser Alignment

Casting Section
Square and Rectangular

Noise Level
<70 dB

Cooling Method
Water Cooled

Service Support
24/7 Technical Support

Lubrication System
Automatic Greasing

Caster Strand Number
2 Strand

Foundation Requirement
Heavy-duty concrete foundation required

Working Environment
Indoor/Industrial

Emergency Stop
Available

Max Billet Size
160 x 160 mm

Min Billet Size
80 x 80 mm

Support Rollers Material
Alloy Steel

Operator Panel
Touchscreen HMI

Continuous Casting Machine Trade Information

Minimum Order Quantity
1 Set

FOB Port
Ex works

Supply Ability
10 Sets Per Year

Delivery Time
2 Months

Sample Policy
Contact us for information regarding our sample policy

Main Domestic Market
All India

About Continuous Casting Machine

Continuous Casting Machine

Liquid steel must be cast into shapes so that it can be rolled. This is done by continuous casting machines that mould the liquid steel into different sized shapes called slabs, blooms and billets.

The process is continuous because liquid steel is continuously poured into a 'bottomless' mould at the same rate as a continuous steel casting is extracted.

Some of the advantages of continuous casting compared to individual moulds are:

More consistent composition and dimension.
Better surface and internal quality.
Higher yield.
Energy savings.
Less labour intensive.

Product details

Capacity	Highly Accurate
Water temp	10C - 20 C
Usage	Industrial

Engineered for High-Precision Performance

The CCM-2100 Continuous Casting Machine is meticulously engineered to deliver outstanding dimensional accuracy and surface quality for steel billets and blooms. Its robust, polished stainless steel structure and high-precision laser alignment system guarantee consistent results, even during prolonged operations. With industrial-grade alloy steel support rollers and a heavy-duty design, this machine maintains stability and durability for demanding production environments.

Advanced Automation for Enhanced Productivity

Equipped with a fully automatic PLC-controlled system and touchscreen HMI, the CCM-2100 enables seamless operation and monitoring. Automatic greasing and motor-driven mechanisms ensure optimal performance with minimal manual intervention, helping operators increase throughput to a production capacity of 20 tons per day. The system also features an emergency stop for safety and provides a user-friendly interface for efficient process management.

Efficient Cooling and Energy Management

A dedicated water-cooled system maintains billet integrity and structural quality throughout the casting process. The CCM-2100 operates efficiently, consuming 75 kW per hour at maximum capacity and achieving 98% operational efficiency. This energy-efficient design helps lower operating costs while achieving consistent, high-quality output within the 12001600C temperature range.

FAQs of Continuous Casting Machine:

Q: How does the CCM-2100 Continuous Casting Machine ensure high precision during the casting process?

A: The CCM-2100 utilizes a laser alignment system combined with touchscreen HMI and PLC controls to achieve accurate billet positioning and consistent casting dimensions, ensuring superior product quality.

Q: What range of billet sizes can the CCM-2100 accommodate?

A: This machine is suitable for casting both square and rectangular billets, with sizes ranging from a minimum of 80 x 80 mm to a maximum of 160 x 160 mm, offering flexibility for various production requirements.

Q: When should I use the emergency stop feature on this machine?

A: The emergency stop is designed for situations where immediate halting of the casting process is necessary, such as equipment malfunctions or safety concerns, to protect both the operator and the equipment.

Q: Where is the ideal environment for installing the CCM-2100?

A: This casting machine is intended for indoor industrial use and requires installation on a heavy-duty concrete foundation, ensuring stability during continuous and high-capacity operations.

Q: What is the process for maintaining the lubrication system in the CCM-2100?

A: Routine maintenance is simplified with an automatic greasing system, which regularly lubricates critical moving parts to reduce wear and extend machine life. Maintenance guidelines are detailed in the supplied installation manual.

Q: How does this casting machine benefit steel billet and bloom manufacturers?

A: By offering fully automated, energy-efficient, and high-precision casting with a robust safety framework and minimal noise, the CCM-2100 enhances productivity, reduces operational downtime, and ensures consistently high-quality output.

Q: What support and service options are available for the CCM-2100?

A: The manufacturer provides comprehensive 24/7 technical support, along with installation manuals and standard accessories such as tundish, ladle, mold, and roller table for streamlined operation.

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