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Carbon and Flux Injection System
Carbon and Flux Injection System

Carbon and Flux Injection System

Price 2100000 INR/ Set

MOQ : 1 Set

Carbon and Flux Injection System Specification

  • Production Capacity
  • 2-5 Tons/hour
  • Accuracy
  • ±1%
  • Noise Level
  • <70 dB
  • Voltage
  • 380-415 V
  • Machine Type
  • Injection System
  • Connectivity Options
  • Digital Display, Remote PLC Monitoring
  • Lubricating System
  • Automatic
  • Cooling System
  • Air Cooled
  • Drive
  • Electric
  • Frequency
  • 50/60 Hz
  • Features
  • High Efficiency, Uniform Injection, Low Maintenance
  • Power Rating
  • 5 kW
  • Model No
  • CFIS-3000
  • Motor Power
  • 4 kW
  • Operating Temperature
  • -10°C to 45°C
  • Frame Type
  • Heavy Duty Structural Frame
  • Product Type
  • Carbon and Flux Injection System
  • Technology
  • Advanced Automated Injection
  • Power Source
  • Electric
  • Operating Type
  • Automatic
  • Power
  • 5 kW
  • Pressure
  • 3-8 Bar
  • Surface Treatment
  • Powder Coated
  • Dimension (L*W*H)
  • 3000 x 1800 x 1200 mm
  • Weight (kg)
  • 1500 kg
  • Color
  • Grey and Blue
  • Usage & Applications
  • Steelmaking, Foundry, Metallurgical Processes
  • Maintenance Access
  • Front and Side Door Panels
  • Hopper Capacity
  • 500 L
  • Material Handling System
  • Screw Feeder with Vibro Mechanism
  • Ambient Humidity
  • 85% RH
  • Operation Mode
  • Batch and Continuous
  • Maximum Particle Size
  • 5 mm
  • Total System Height
  • 2600 mm
  • Installation Service
  • Available
  • Conveyor Type
  • Flexible Hose
  • Compatible Materials
  • Granulated Carbon, Flux
  • Storage Silo Volume
  • 700 L
  • Display Panel
  • Touchscreen HMI
  • Compliance Standards
  • CE, ISO 9001:2015
  • Cable Length
  • 10 m (standard)
  • Safety Features
  • Interlock Devices, Emergency Stop
  • Discharge Method
  • Pneumatic Conveying
  • Data Logging
  • Integrated with SCADA
 

Carbon and Flux Injection System Trade Information

  • Minimum Order Quantity
  • 1 Set
  • Supply Ability
  • 4 Sets Per Month
  • Delivery Time
  • 2 Months
 

About Carbon and Flux Injection System

Advantages:

  • Self support steel frame for the Injector.
  • Skid cabinet for compressed air.
  • Fast fines flow rate stabilization.
  • The connections between the dispense rand pneumatic skid are made by flexible hose lines.
  • Equipped with moisture removing system to avoid clogging of valve.
Product details

Voltage

240 V

Capacity

100-200 t/h

Design Type

Customized

Automatic Grade

Automatic

Pay Mode Terms LC Letter of Credit TT Bank Transfer
F O B Price Order 30000 USD
Minimum Order Quantity 1 Set
Port of Dispatch JNPT
Production Capacity 24
Delivery Time 30
Packaging Details As per Standard


Precision Material Injection

Achieve consistent and accurate carbon and flux delivery with advanced automated injection technology The combined screw feeder and vibro mechanism ensures a uniform flow while pneumatic conveying provides efficient discharge The systems design supports an accuracy of 1 ideal for processes demanding reliable dosing Operators can easily manage settings via the touchscreen HMI optimizing performance for batch or continuous modes in demanding metallurgical environments


Intelligent Control and Connectivity

Experience seamless operation through a PLCbased control system complemented by an intuitive touchscreen display and data logging integrated with SCADA The digital interface and remote PLC monitoring capabilities offer realtime oversight historical data access and operational flexibility The control panel facilitates quick adjustments for parameter optimization catering to diverse production requirements while maintaining ease of use


Safety and Service Assurance

The system comes equipped with advanced safety features including interlock devices and an emergency stop mechanism ensuring operator protection and process integrity Maintenancefriendly design with front and side doors allows for easy access Professional installation services are available supported by compliance with CE and ISO 90012015 standards offering confidence and peace of mind for operations in India and globally

FAQs of Carbon and Flux Injection System

Q How does the Carbon and Flux Injection System ensure precise material delivery during operation
A The system utilizes a highaccuracy screw feeder with vibro mechanism combined with advanced PLCbased controls to consistently manage granulated carbon or flux input Integration with the pneumatic conveying system ensures uniform and precise injection achieving an accuracy rate of 1 even at production rates of 25 tons per hour

Q What materials is this injection system compatible with and what is the maximum particle size it can handle
A Designed specifically for granulated carbon and flux the system accepts material with particle sizes up to 5 mm making it ideal for steelmaking foundry and other metallurgical applications requiring controlled material addition

Q When and where can installation services be arranged for this system
A Installation service is available upon request both domestically in India and for international clients The manufacturer or supplier will coordinate with your facility on a scheduled date ensuring proper setup and commissioning for optimal operation

Q What are the main steps in the process workflow of this injection system
A Material is loaded into the 500 L hopper then conveyed via a screw feeder with vibro mechanism into a pneumatic discharge line flexible hose Automated PLC controls manage dosing in either batch or continuous mode The material is injected precisely according to set parameters while the process can be observed and adjusted through the touchscreen HMI and monitored with SCADA integration

Q How does the system enhance operator safety and simplify maintenance
A Safety is prioritized with interlock devices and an emergency stop feature to prevent accidental operation Maintenance access is facilitated via front and side door panels allowing safe and easy servicing The systems compliance with CE and ISO 90012015 further ensures rigorous safety standards

Q What are the key benefits of integrating this system into steelmaking or foundry operations
A Integrating the CFIS3000 Injection System guarantees high efficiency minimized material wastage and uniform injection for superior metallurgical outcomes Its automation data logging and remote monitoring increase operational productivity reduce manual intervention and support process traceability for quality management

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