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Withdrawal and Straightening Assembly for Caster

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Withdrawal and Straightening Assembly for Caster

Name: Withdrawal and Straightening Assembly for Caster
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 1000000 INR
Availability: InStock

Price 1000000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Withdrawal and Straightening Assembly for Caster Specification

Frequency
50/60 Hz

Efficiency (%)
Up to 95%

Production Capacity
Variable as per requirement

Driven Type
Electric Motor / Hydraulic

Automation Grade
Fully Automatic

Usage & Applications
Continuous Casting Plant, Steel Plants, Billet and Bloom Withdrawal & Straightening

Temperature Range
Up to 900°C

Model No
WASA-CSTR-2024

Accessories
Rollers, Gear Box, Panel, Lubrication System

Motor Power
15 to 30 HP

Installation Guideline
To be installed on leveled base with precise alignment

Speed
Variable up to 2 m/min (adjustable)

Type
Withdrawal and Straightening Assembly for Caster

Material
High-grade Alloy Steel

Computerized
Yes

Automatic Grade
Automatic

Drive Type
Hydraulic / Electric Motor Driven

Voltage
380-440V AC

Power
15-30 kW

Weight (kg)
Approx. 7500

Dimension (L*W*H)
4500 x 1800 x 3200 mm

Color
Industrial Grey / Custom

Capacity
120 tons per day

Features
Heavy Duty Construction, High Precision, Robust Design, Long Service Life

Power Consumption
Depend on model & application

Machine Type
Withdrawal & Straightening Unit for Billet & Bloom Casters

End-of-line Sensors
Included

Safety Interlocks
Mechanical & Electronic

Roll Arrangement
6 over 6

Maintenance Access
Easy Slide-out Panels

Entry/Exit Guides
Replaceable

Cooling System
Integrated Water Cooling

Standards Complied
IS/ISO 9001:2015

Lubrication Type
Automatic Centralized

Straightening Rolls Material
Forged Alloy Steel

Frame Construction
Fabricated Welded Structure

Bearing Type
Heavy Duty Spherical Roller

Paint Specification
Industrial Grade, Anti-corrosion

Roll Diameter
220 mm

Noise Level
<85 dB

Roll Alignment Adjustment
Manual/Automatic

Withdrawal and Straightening Assembly for Caster Trade Information

Minimum Order Quantity
1 Set

Supply Ability
2 Sets Per Month

Delivery Time
2 Months

About Withdrawal and Straightening Assembly for Caster

With the support of technically profound engineers, we are able to manufacture, supply and export Straightening Assembly. The offered assembly is used in the continuous casting process for withdrawing and straightening of the cast strand. Each part of the assembly is made with great precision so as to ensure its easy fitting and longer life. To ensure compliance of our products with the international quality standards, we duly check these on several predefined parameters. Straightening Assembly is made available in different technical specifications that can be availed by clients as per their needs.

Attributes:

Easy to install
Dimensional stability
Resistant to corrosion
Precisely engineered

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
F. O. B. Price Order: 8000 USD
Minimum Order Quantity: 1 Set
Port of Dispatch: J.N.P.T
Production Capacity: 100
Delivery Time: 15 DAYS
Packaging Details: AS PER STANDARD

Advanced Engineering for High Precision

This assembly is crafted with heavy-duty, high-grade alloy steel, ensuring robustness and durability. Its computer-aided, fully automatic controls and variable speed range up to 2 m/min enable optimal precision and adaptability for handling billets and blooms under high-temperature conditions (up to 900C). The integrated lubrication and cooling systems guarantee efficient, safe, and long-term operation.

Seamless Operation and Safety Assured

Equipped with mechanical and electronic safety interlocks, the WASA-CSTR-2024 offers maximal operator safety during withdrawal and straightening tasks. End-of-line sensors, replaceable guides, and shot-blasted industrial grade surfaces ensure reliable, uninterrupted processes, while maintenance is simplified with slide-out panels, enhancing operational uptime in demanding plant environments.

FAQs of Withdrawal and Straightening Assembly for Caster:

Q: How is the withdrawal and straightening process performed using this assembly?

A: The assembly withdraws and straightens billets or blooms by guiding them through a series of 6-over-6 forged alloy steel rolls. With variable-speed hydraulic or electric drive and manual/automatic roll alignment, the system shapes and extracts the cast with high straightening precision while integrated water cooling maintains optimal roll temperature.

Q: What are the key benefits of the integrated water cooling and automatic lubrication systems?

A: Integrated water cooling maintains the temperature of the forged alloy steel rolls during high-temperature operations, preventing thermal damage. The automatic centralized lubrication system ensures consistent lubrication of bearings and critical moving parts, reducing wear, minimizing downtime, and extending the machines service life.

Q: When should manual versus automatic roll alignment be used?

A: Manual roll alignment is typically chosen during initial setup, for custom adjustments, or troubleshooting, giving operators direct control. Automatic alignment is best for regular operations, enhancing productivity through precise, computer-controlled adjustments via the PLC system, ensuring consistent output quality and reduced manual intervention.

Q: Where can this assembly be installed and what are the site requirements?

A: The WASA-CSTR-2024 is designed for installation in continuous casting plants and steel production facilities. It should be mounted on a perfectly leveled and robust base with precise alignment for optimal performance. Sufficient space, electrical (380-440V AC), and hydraulic connections are required, in accordance with industrial installation guidelines.

Q: What is the maintenance process and how accessible are the components?

A: Maintenance is simplified with easy slide-out panels that allow quick access to internal components such as rolls, lubrication units, and sensors. Routine checks involve monitoring lubrication levels, checking water cooling flow, and ensuring roll surfaces and safety interlocks are clear and operational. Components are designed for rapid replacement or servicing.

Q: What advantages does this assembly offer in steel plant applications?

A: Featuring high-efficiency operation (up to 95%), robust construction, computerized automatic grade controls, and versatile drive options, the assembly supports continuous, reliable billet and bloom handling. Its high precision, noise suppression, heavy load capacity (up to 120 tons/day), and adherence to international standards make it ideal for demanding industrial environments.

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