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Sampling and Temperature Manipulators

Name: Sampling and Temperature Manipulators
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 1800000 INR
Availability: InStock

Price 1800000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Sampling and Temperature Manipulators Specification

Torque
Optimized for ergonomic operation

Diameter
Sampling probe diameter: 25 mm

Phase
Single phase equipment

Shape
Rectangular base with cylindrical extensions

Product Type
Sampling and Temperature Manipulators

General Use
Industrial metal casting processes

Material
High-strength steel

Type
Manual and semi-automatic models

Capacity
Multiple sample extractions per cycle

Weight (kg)
20 - 50 kg (depending on model)

Computerized
No

Automatic
Yes

Touch Screen
No

Control System
Manual lever or push-button operation

Surface Treatment
Rust-resistant finish

QC System
100% inspected before dispatch

Tolerance
0.5 mm

Drawing
Available upon request

Voltage
220 V AC

Dimension (L*W*H)
1200 x 300 x 400 mm (approx.)

Feature
High durability, accurate sampling, efficient temperature measurement

Color
Metallic silver/grey

Sampling Range
0C to 1800C

Sampling Speed
Efficient, Rapid Response

Connection Type
Flanged/Threaded

Installation Method
Movable/Portable

Operating Temperature
Upto 1800C

Maintenance
Low Maintenance Required

Application Area
Foundries, Steel Plants, Metallurgical Industries

Sampling and Temperature Manipulators Trade Information

Minimum Order Quantity
1 Set

Supply Ability
20 Sets Per Month

Delivery Time
1 Months

About Sampling and Temperature Manipulators

Sampling and Temperature Manipulators

Sampling and temperature measurement are carried out by consumable cartridges introduce into the liquid steel.

Remso produces manipulators for EAF through slag door or through the roof, LF, VD and VOD with the aim to carry out a temperature measurement and to get a sample of the melted metal in a fully automatic way.

The Sampling and Temperature Manipulators control can be supervised from the control room and the results will be automatically transferred to the control system and the visual display unit.

Main Features

One or two independent carriages moved by gear motors.
Position of the lances monitored by encoders.
Anti collision device to avoid any damage to the lance in case of impact with some no liquefied pieces.
Water-cooled panel in front of the manipulator to protect it from the heat.
Air fan to keep arm and carriages cooled.

Special Design LADLE FURNACE LF, VD, VOD

Slag breaker to open the slag on the top of the liquid steel.
Possibility to measure hydrogen content.
Possibility to make measurement with ladle in vacuum condition.
Manipulator for emergency stirring lance (designed to blow the inert gas Argon into the melted steel bath in case of failure of porous plug system).

Main Advantages

Non-interruption of furnace operation.
Increase of the quality and of the reliability of the measurements due to their reproducibility.
Safety operation from remote control room.
payback time six month.

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 20000 USD

Minimum Order Quantity: 1 Set

Port of Dispatch: JNPT

Production Capacity: 20

Delivery Time: 30 days

Packaging Details: standard

Product details

Usage	Material Lifting
Power Source	Hydraulic
Max Load	200-400 kg,50-100 kg
Brand	Remso
Automation Grade	Automatic

Precision Temperature and Sampling Solutions

Engineered for high-temperature industrial environments, these manipulators ensure rapid and accurate sampling essential for quality control in metal casting processes. Their robust structure and rust-resistant finish guarantee longevity, while movable installation options and ergonomic controls enhance operational flexibility.

Versatile Applications Across Industries

Widely used in foundries, steel plants, and metallurgical facilities, these manipulators streamline sampling and temperature measurement in molten metal operations. Their adaptable design, with manual or semi-automatic control, facilitates integration into various industrial workflows without extensive modifications.

Quality and Safety You Can Trust

Every unit undergoes 100% inspection before dispatch, ensuring reliable performance and operator safety during high-temperature sampling. Advanced features like efficient sample extraction and accurate temperature monitoring help maintain production standards and reduce downtime.

FAQs of Sampling and Temperature Manipulators:

Q: How is the sampling process conducted with these manipulators in industrial settings?

A: The sampling manipulator is installed at the desired site using flanged or threaded connections. Operators use a manual lever or push-button to position the probe into molten metal, enabling rapid and accurate sample extraction. The ergonomic design supports repeated use with minimal operator fatigue.

Q: What is the extent of temperature range and accuracy for these manipulators?

A: These sampling manipulators can operate from 0C up to 1800C with a tolerance of 0.5 mm, making them suitable for a wide range of metallurgical processes. Their robust design ensures precise sampling and temperature measurement even in harsh industrial environments.

Q: When should these manipulators be used during the metal casting process?

A: The manipulators are typically used at key stages of the casting process when accurate temperature and material samples are required to monitor quality and composition. Their rapid response allows for timely interventions to maintain process standards.

Q: Where can these sampling manipulators be installed and used?

A: They are designed for use in foundries, steel plants, and metallurgical industries. Thanks to their movable and portable installation options, these manipulators can be positioned at various locations within a facility according to operational requirements.

Q: What maintenance is required for reliable operation?

A: Routine maintenance is minimal, largely limited to periodic cleaning and visual inspections, due to the rust-resistant finish and high-strength steel construction. This low maintenance requirement translates to enhanced uptime and reduced operational costs.

Q: What are the primary benefits of using these manipulators in industrial settings?

A: Key benefits include efficient and rapid sampling, high durability, precise temperature measurement, low maintenance, and ergonomic operation. These features contribute to improved process control, increased productivity, and consistent product quality.

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