About Furnace Gantry for Electric Arc Furnace
The Model GL Gantry Furnace Loader is a robust and flexible gantry robot designed for retrofitting to existing furnaces or adding to new furnaces. It provides an affordable solution for loading parts and sinter plates onto a furnace belt. The Model GL has the ability to stack parts, stack part(s) on sinter plate and perform bottom end deburring. The machine runs on 208V/1 Phase power and can be deployed in a matter of minutes. A color operator interface terminal is included with the control package. Simple-to-use setup screens guide the operator through the installation phase. Adding new part numbers is accomplished with fill-in-the-blank programming.
Features
- Integrated cabinet
- Part infeed conveyor with pick nest, escapement and adjustable guide rails
- Narrow free-standing design with leveling and lagging hardware
- Furnace widths from 18-36 standard
- Custom sizes and opposite hand versions available
Benefits
- Quick setup Easy to usepull-down part number list Fill-in-the-blank recipes
- Convey your part to the infeed conveyor and the RGFL will do the loading
- Rapid deployment
- Design keeps front of furnace open
- Easily relocated to a different furnace
Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)F. O. B. Price Order: 15000 USDMinimum Order Quantity: 1 SetPort of Dispatch: J.N.P.TProduction Capacity: 100Delivery Time: 15 DAYSPackaging Details: AS PER STANDARD Unmatched Durability and SafetyManufactured from high-grade structural steel and treated with shot blasting and heat-resistant coatings, this gantry is built to endure harsh, high-temperature environments. Advanced safety features like emergency stops, load sensors, and limit switches protect both personnel and machinery, making it highly reliable for round-the-clock industrial operations.
Tailored for Every OperationThe Furnace Gantry is fully customizable to suit varied furnace dimensions and weights, supporting 5 to 100 tons. With flexible movement on rails and precision control via PLC systems, it seamlessly integrates with electric arc furnace operations, providing smooth and accurate material handling and electrode manipulation in demanding applications.
Effortless Operation and MaintenanceOperation is versatile, offering remote, automatic, and manual modes. The low-maintenance design includes easy service access, ensuring minimal downtime. On-site assembly and commissioning are available, allowing for quick and efficient installation, so clients can focus on production without hassle.
FAQs of Furnace Gantry for Electric Arc Furnace:
Q: How is the Furnace Gantry controlled during operation?
A: The Furnace Gantry uses a programmable logic controller (PLC)-based control system, allowing for precise and flexible operation. It supports remote, automatic, and manual modes, ensuring safe and efficient control during electric arc furnace operations.
Q: What materials and coatings are used for durability in extreme environments?
A: It is constructed from high-grade structural steel and is shot-blasted before being finished with a heat-resistant coating, providing excellent protection against high temperatures (up to 1200C) and corrosion in metallurgical environments.
Q: When is the best time to schedule installation and commissioning?
A: Installation and commissioning can be scheduled at your convenience, with our team providing on-site assembly to ensure the system fits your specific furnace setup and production timetable.
Q: Where can this gantry be implemented?
A: This Furnace Gantry is suitable for use in steel melting shops, foundry plants, and a range of metallurgical industriesanywhere that electric arc furnaces require robust, heavy-duty material handling.
Q: What benefits does rail-mounted, linear travel offer?
A: Rail-mounted linear travel enables smooth, accurate, and safe movement along prescribed pathways, reducing manual labor, increasing efficiency, and enhancing operational reliability for electrode manipulation and material handling.
Q: How does the gantry ensure operator safety?
A: Safety is prioritized with integrated limit switches, load sensors, and emergency stop features. These mechanisms help prevent overloading, accidental movement, and potential hazards during operation, safeguarding personnel and equipment.
Q: What maintenance requirements can users expect?
A: The gantry is engineered for low maintenance, with easy service access to key components. Regular checks are simplified, ensuring long-term reliability and minimizing operational disruptions.