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Billet Caster

Name: Billet Caster
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 7500000 INR
Availability: InStock

Price 7500000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Billet Caster Specification

Accessories
Cooling system, tundish, segment rolls, dummy bar

Driven Type
Electric Motor

Installation Guideline
Professional installation recommended; standard civil foundation required

Production Capacity
Up to 50,000 tons/year

Efficiency (%)
98%

Frequency
50 Hz

Usage & Applications
For manufacturing steel billets in steel plants

Automation Grade
Fully Automatic

Model No
BC-4500

Motor Power
45 kW

Temperature Range
Up to 1600°C

Speed
Adjustable, up to 1.2 m/min

Type
Billet Caster

Material
High-grade Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
380V - 440V

Power
150 kW

Weight (kg)
55000 kg

Dimension (L*W*H)
18000mm x 3500mm x 6000mm

Color
Industrial Grey

Capacity
2 to 6 T/hour

Features
High production efficiency, robust construction, automated cooling system, precise casting

Surface Finish
Smooth, polished

Machine Type
Continuous Casting Machine

Power Consumption
130-150 kW

Max Billet Weight
Up to 5.5 tons

Ambient Operating Temperature
0C to 50C

Roller Diameter
180 mm

Water Cooling Requirement
180 m3/h

Caster Strand Quantity
1 to 4 (configurable)

Operator Requirement
2-4 skilled operators per shift

Noise Level
Below 75 dB

Cooling Zone Material
Stainless Steel

Crane Requirement for Installation
Minimum 35T lifting capacity

Mould Material
Copper Alloy

Billet Section Size
100x100 mm - 200x200 mm

Lubrication System
Centralized automatic oil lubrication

Maintenance Interval
Semi-annual recommended

Emergency Safety Features
Automatic shutdown, overheat protection

Control Panel Display Type
Touch Screen HMI

Billet Length Range
2 m - 12 m

Hydraulic System Pressure
120 bar

Billet Caster Trade Information

Minimum Order Quantity
1 Set

Supply Ability
2 Sets Per Month

Delivery Time
2 Months

About Billet Caster

Billet Continuous Casting Technology
C Type Twin Strand Caster
Casting Radius 4 / 7 to 12 / 18 Meters
Ceramic Shroud from Ladle to Tundish
Tundish Capacity 7 MT
Alumina Graphite 4 port upward angled Sub Entry Nozzles from Tundish to Mould
Argon Shrouding of Tundish Stream
Turbo Stopper in Tundish
Automatic Mould Level Controller, + / - 3.0 mm ( Optional)
Mould oscillation 200 Cycles / Min.
Secondary Cooling PLC Controlled
Spray Nozzles
Bloom Sizes : C1-100 x 100, 125 X 125, 160x160mm

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 210000 USD

Minimum Order Quantity: 1 Set

Port of Dispatch: JNPT

Production Capacity: 2

Delivery Time: 6 MONTH

Packaging Details: As per Standard

Versatile Caster Configuration

The BC-4500 Billet Caster can be tailored with 1 to 4 production strands, allowing flexible adaptation to a range of plant sizes and production demands. This configurability optimizes both small- and large-scale operations, ensuring maximum output efficiency and effective use of resources. The ability to adjust billet section size and length supports diverse manufacturing requirements for various steel grades and plant layouts.

Advanced Cooling & Safety Systems

Featuring a high-capacity water cooling system (180 m/h) and stainless steel cooling zones, the caster ensures rapid, uniform billet solidification and surface finish quality. Automated emergency shutdown, overheat protection, and semi-annual maintenance intervals safeguard both the equipment and personnel, minimising production downtime and enhancing operational safety. Centralized lubrication and robust materials further extend service life.

Efficient Operation with Modern Controls

The BC-4500 utilizes a PLC-based control system with a modern touch screen HMI, granting operators high-precision process control and easy access to operational data. With an electric drive capable of delivering up to 1.2 m/min and 98% efficiency, the caster delivers outstanding productivity, all while keeping noise below 75 dB. Professional installation is recommended, with a minimum crane capacity of 35T for safe and efficient setup.

FAQs of Billet Caster:

Q: How does the BC-4500 Billet Caster achieve high production efficiency?

A: High production efficiency is achieved through its fully automatic operation, PLC-based controls, adjustable production speed up to 1.2 m/min, and multi-strand configurability. Centralized lubrication and robust cooling systems also minimize downtime and maintain consistent quality.

Q: What are the safety features of this billet caster?

A: The BC-4500 is equipped with automatic shutdown, overheat protection, and a touch screen HMI that facilitates immediate parameter adjustments. These features work together to protect operators and machinery from potential hazards during operation.

Q: When should maintenance be performed on this billet caster?

A: A semi-annual maintenance schedule is recommended. Regular checks of the centralized lubrication, water cooling systems, and safety features will help ensure optimal performance and reduce the likelihood of unexpected breakdowns.

Q: Where can the BC-4500 be installed, and what are the requirements?

A: This caster is designed for steel plant environments and requires a stable civil foundation and a crane with at least a 35-ton lifting capacity for installation. The operational ambient temperature should be between 0C and 50C.

Q: What is the process for casting billets using this machine?

A: Molten steel is fed into the copper alloy moulds, where it is rapidly cooled by the automated water cooling system. The solidified billets are then guided and transported by driven segment rolls, cut to length, and released for further processing.

Q: How does the centralized lubrication system benefit the operation?

A: The centralized automatic oil lubrication system reduces manual maintenance tasks, ensures consistent lubrication of critical components, and prolongs the equipments operational life. This lowers maintenance costs and improves overall reliability.

Q: What are the usage and application areas of the BC-4500?

A: The BC-4500 Billet Caster is primarily used in steel plants for manufacturing steel billets. Its robust construction and advanced automation make it suitable for high-volume, high-efficiency billet production needed in industrial steel manufacturing.

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