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Continuous Billet Casting

Name: Continuous Billet Casting
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 8500000 INR
Availability: InStock

Price 8500000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Continuous Billet Casting Specification

Motor Power
75-150 kW

Automation Grade
Fully Automatic

Speed
1.2-2.4 meters/min (adjustable)

Driven Type
Servo/Electric Motors

Temperature Range
Up to 1600C (for molten metal)

Efficiency (%)
Over 95%

Frequency
50/60 Hz

Installation Guideline
Onsite technical support and supervision available, foundation work required

Model No
CBCM-2024

Accessories
Ladle turret, Tundish car, Mechanical oscillator, Dummy bar, Hydraulic system

Plastic Processed
Not Applicable (Metallurgical equipment)

Usage & Applications
Manufacturing billets for rolling mills, construction, and structural steels

Production Capacity
Up to 300,000 tons/year

Type
Continuous Billet Casting Machine

Material
Steel & Robust Alloy Construction

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Control System

Drive Type
Electric

Voltage
380-440 V (Three Phase)

Power
150-300 kW (Depending on Model)

Weight (kg)
25000-32000 kg

Dimension (L*W*H)
Customized as per requirements (usually around 22m x 5m x 7m)

Color
Industrial Grey/Blue Finish

Capacity
40-150 tons per hour

Features
High casting rate, Stable operation, Continuous production, Advanced cooling system, Uniform billet quality

Power Consumption
Varies by configuration (typically 150-300 kW)

Machine Type
Horizontal/Vertical Continuous Casting

Surface Finish
Smooth, Semi-bright Billet Finish

Commissioning Time
60-90 days from order

Casting Mold Type
Copper Tube Mold with Water Jacket

Cooling Method
Advanced Water Spray/Closed Loop Cooling

Maintenance
Low; Modular components for easy service

Energy Saving
Incorporated regenerative drive systems

Environmental Compliance
Meets international emission and safety standards

Tundish Preheating
Integrated Burner System

Operator Panel
HMI Touch Screen

Cutting Mechanism
Hydraulic Shear or Torch Cutting Machine

Refractory Lining
High Alumina Castables

No. of Strands
1 to 6 (customizable)

Casting Length
6-12 meters (customized)

Safety Features
Interlock devices, Emergency stop, Overheat protection

Noise Level
Below 85 dB

Ladle Capacity
80-120 tons

Casting Section Size
100 x 100 mm - 300 x 300 mm Billet Sizes

Continuous Billet Casting Trade Information

Minimum Order Quantity
1 Set

Supply Ability
1 Set Per Month

Delivery Time
1 Week

About Continuous Billet Casting

The Two Strand 4.0 M / 7.0 M Radius Continuous Billet Casting is manufactured by applying prevailing industrial technology standards which makes these products highly functional during usage. These machines are designed by our skilled designers and technocrats. More over, the raw materials which we use is acquired from the most reliable resources which ensures the outstanding qualities in the final product. We offer this product in market leading prices and is quality checked prior to release in the market.

Features:

Reliable
Durable
Optimum quality

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 10000 USD

Minimum Order Quantity: 1 Piece

Port of Dispatch: JNPT

Production Capacity: 100

Delivery Time: 15 DAYS

Packaging Details: AS PER STANDARD

Advanced Cooling for Uniform Billet Quality

This continuous billet casting machine employs a sophisticated advanced water spray and closed-loop cooling system, providing meticulous regulation of billet temperatures throughout the casting process. The result is a consistently high-quality billet with a smooth, semi-bright finish. Both copper tube molds with water jackets and integrated high alumina refractory linings protect the integrity of each cast, even under rigorous industrial demands.

Highly Customizable and Efficient Production

Featuring customizable billet sizes, number of strands, and casting section widths, the CBCM-2024 adapts easily to diverse production needs. Its automatic PLC-based control system, HMI touch panel, and modular components ensure streamlined operation and maintenance. Capable of producing up to 300,000 tons annually with a casting speed up to 2.4 meters/minute, this machine elevates efficiency and capacity in billet manufacturing.

Superior Safety, Reliability, and Environmental Standards

Outfitted with comprehensive safety mechanisms like interlock devices, emergency stops, and overheat protection, this caster guarantees operator security. It operates below 85 dB for a quieter workspace and fully complies with international standards for emissions and workplace safety. Its energy-saving regenerative drives not only lower operational costs, but also contribute to sustainable industry practices.

FAQs of Continuous Billet Casting:

Q: How does the advanced water spray/closed loop cooling contribute to uniform billet quality?

A: The advanced water spray and closed loop cooling system provides consistent and precise cooling along the length of the billet, ensuring controlled solidification. This minimizes internal stresses and surface defects, resulting in billets with uniform composition and a semi-bright, smooth surface finish.

Q: What billet sizes and strand configurations can be produced with the CBCM-2024 machine?

A: The CBCM-2024 allows customizable billet sections ranging from 100 x 100 mm up to 300 x 300 mm. The machine supports 1 to 6 strands, offering flexibility based on specific production demands and facility layouts.

Q: When is on-site technical support available for installation and commissioning?

A: On-site technical support and supervision are available during installation and commissioning. The typical commissioning time ranges from 60 to 90 days from the date of order, ensuring a smooth integration into your production line.

Q: Where is this machinery typically used, and what are its main applications?

A: This continuous billet casting machine is primarily used in steel plants and foundries. Key applications include manufacturing billets for rolling mills, construction industries, and the production of structural steels.

Q: What casting processes and cutting mechanisms does this machine employ?

A: Molten steel is poured into a preheated tundish, flows into copper tube molds, then solidifies under controlled cooling. Once solidified, billets are cut to length using either hydraulic shears or torch cutting machines, as configured to customer requirements.

Q: How does the CBCM-2024 ensure safety and low environmental impact during operation?

A: The machine incorporates advanced safety features, such as interlock devices, emergency stop buttons, and overheat protection. Its construction and operation fully comply with international emission and workplace safety regulations, ensuring both personnel safety and environmental responsibility.

Q: What are the primary benefits of using this continuous billet casting machine for production?

A: Users benefit from high casting rates, stable automated operation, superior billet quality, low maintenance needs, reduced energy consumption due to regenerative drives, and the flexibility to customize machine configuration according to production scale.

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