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Hot Metal Ladle for Steel Plant

Name: Hot Metal Ladle for Steel Plant
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 720000 INR
Availability: InStock

Price 720000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Hot Metal Ladle for Steel Plant Specification

Efficiency (%)
Up to 98%

Speed
Manual Control

Driven Type
Geared / Manual

Usage & Applications
Transporting Molten Metal in Steel Plants

Production Capacity
As per Plant Requirement

Accessories
Ladle Hooks, Lifting Bale, Tilting Mechanism

Temperature Range
Up to 1600C

Model No
HML-Standard

Installation Guideline
Onsite Supervision Recommended

Automation Grade
Semi-Automatic

Type
Hot Metal Ladle

Material
Mild Steel / Alloy Steel

Computerized
No

Automatic Grade
Semi-Automatic

Control System
Manual Lever / Gear Operated

Drive Type
Mechanical

Weight (kg)
3500 to 20000 (varies as per capacity)

Dimension (L*W*H)
Customized (as per specification)

Color
Red / Customized

Capacity
5 Ton to 50 Ton

Features
High Temperature Resistance, Robust Construction, Leak Proof Design, Heat Insulation Lining

Machine Type
Heavy Industrial Vessel

Power Consumption
Manual Operation; No Power Required

Surface Finish
High-Temperature Paint / Sand Blasted

Steel Grade Used
IS 2062 / Customized as Required

Fire Brick Lining
High Alumina / Refractory Lining

Shell Thickness
18 mm to 40 mm (as per capacity)

Axle Material
Forged Steel

Pouring Mechanism
Manual or Gear Box Operated Tilting

Ladle Design Standard
Conforms to IS / ASTM standards

Operating Safety
Heat Shields & Locking Systems Provided

Service Life
5-8 Years (Depending on Usage)

Maintenance Requirement
Low / Routine Inspection

Hot Metal Ladle for Steel Plant Trade Information

Minimum Order Quantity
1 Set

Supply Ability
20 Sets Per Month

Delivery Time
1 Months

About Hot Metal Ladle for Steel Plant

Remso is offering an excellent quality of Hot Metal Ladle For Steel Plant. Available sizes from 10 MT to 300 MT capacity are manufactured from IS: 2002 boiler quality plates as well as IS: 2062 plates.

Design
The Hot metal ladle shall be of circular design with all welded construction and reinforced by two stiffener rings with special reinforcement in the area of the trunnions (similar to AISE-Standard No. 9).. The material for the ladle shell and bottom shall be Gr 2 as per IS:2002 (latest revision) or E 250 B as per IS 2062 (2006) or as per the customer specification. The bottom of the ladle shall be made of a single plate and shall be dished. The ladle shell and bottom shall be designed for a maximum operating condition of 4000C. After complete welding, the ladle shall be stress relieved.
Trunnion
The trunnion and trunnion plates of the ladle shall be made of forged steel of grade 20 C8 or 30 C8 as per IS:2004 (1991). The trunnion plate shall be annealed after forging and shall be ultrasonically tested for soundness. The forged trunnion pins are welded into the trunnion ring and into the ladle shell. Three ladle foot are welded to the ladle bottom to permit placing on ground floor.

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
F. O. B. Price Order: 45000USD
Minimum Order Quantity: 1Set
Port of Dispatch: J.N.P.T
Production Capacity: 10
Delivery Time: 30 DAYS
Packaging Details: STANDARD

Rugged Construction & Customization

Hot Metal Ladles feature robust shells of 18 to 40 mm thickness and high alumina lining, available in capacities from 5 to 50 tons. Designed as per IS/ASTM standards, each ladle can be customized for dimensions, steel grade, color, and pouring mechanism, ensuring an optimal fit for any plants specifications and workflow.

Efficient Manual or Gear Box Operation

The ladles incorporate user-friendly manual levers or gear-driven tilting mechanisms for precise pouring. This semi-automatic setup ensures minimal energy consumption as no electrical power is needed, offering high reliability and consistent performance in demanding steelmaking operations.

Operational Safety and Longevity

Safety is prioritized with heat shields, secure locking systems, and low maintenance requirements. Ladles are designed to withstand up to 1600C, resist leakage, and maintain efficient operations, achieving service lives of 5 to 8 years depending on usage and routine inspection.

FAQs of Hot Metal Ladle for Steel Plant:

Q: How is the Hot Metal Ladle installed and commissioned at a steel plant?

A: Onsite supervision is recommended for the installation of the Hot Metal Ladle. Each unit is customized to plant requirements and should be set up on-site with the assistance of technical personnel, ensuring correct alignment of lifting bales, hooks, and the tilting mechanism for safe and efficient operation.

Q: What is the typical process for using the ladle to transport molten metal?

A: After installation, the ladle is preheated and positioned beneath the tap hole of the furnace. Molten metal is poured in, and the robust shell with refractory lining retains heat. The ladle is moved manually or with cranes to the pouring area, where manual or geared tilting mechanisms control safe discharge into molds or subsequent processing units.

Q: When should routine maintenance or inspection be carried out?

A: Routine inspections are advisable after each operational cycle to check for lining wear, residue buildup, or any signs of metal fatigue or leakage. Complete maintenance should be scheduled based on operational frequency, but typically every few weeks or after processing a set number of heats.

Q: Where is the optimal placement site for the ladle within a steel plant?

A: The ladle must be placed on dedicated ladle stands near the furnace and casting areas, allowing safe movement by cranes or material-handling systems. Proximity minimizes heat loss and reduces handling risks, optimizing the workflow from furnace to casting or further processing.

Q: What are the major benefits of using this Hot Metal Ladle design?

A: Benefits include high temperature resistance (up to 1600C), robust leak-proof construction, efficient manual or gearbox pouring control, compliance with recognized quality standards, and a service life of 58 years even under heavy industrial use. Customizability further enhances plant performance and worker safety.

Q: How does the safety system work on these ladles?

A: Safety is assured through integrated heat shields and locking systems, which protect operators from high temperatures and accidental releases. The design also features heat insulation lining to prevent energy loss and ensure structural integrity during repeated cycles.

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