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Bloom Caster

Name: Bloom Caster
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 1500000 INR
Availability: InStock

Price 1500000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Bloom Caster Specification

Efficiency (%)
Up to 98%

Motor Power
22 kW

Accessories
Mould, Secondary Cooling System, Tundish

Automation Grade
Automatic

Production Capacity
Customizable

Driven Type
Electric

Frequency
50-60 Hz

Installation Guideline
On-site assembly required

Model No
BCC-1500

Temperature Range
Up to 1550C

Speed
Adjustable

Usage & Applications
Steel Bloom Casting in Steel Plants

Type
Bloom Caster

Material
Mild Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
220-440 V

Power
50 kW

Weight (kg)
55000

Dimension (L*W*H)
28500 x 2500 x 11500 mm

Color
Grey

Capacity
Up to 800 tons/day

Features
Rugged construction, high performance, long service life

Machine Type
Continuous Casting Machine

Surface Finish
Fine

Power Consumption
Low

Caster Length
Custom Built as per Requirement

Cooling Method
Water Spray

Mould Type
Copper Tube Mould

Tundish Capacity
5-30 Ton

Surface Hardness
High

Ladle Capacity
Up to 200 Ton

Max Bloom Size
350 x 350 mm

Caster Type
Straight or Curved Type

Number of Strands
1 to 4 (Customizable)

Noise Level
Less than 80 dB

Working Environment
Industrial

Maintenance Requirement
Low

Water Pressure
0.3-0.5 MPa

Bloom Caster Trade Information

Minimum Order Quantity
1 Set

Supply Ability
2 Sets Per Month

Delivery Time
2 Months

About Bloom Caster

Bloom Continuous Casting Technology
C Type Twin Strand Caster
Casting Radius 4 / 7 to 12 / 18 Meters
Ceramic Shroud from Ladle to Tundish
Tundish Capacity 7 MT
Alumina Graphite 4 port upward angled Sub Entry Nozzles from Tundish to Mould
Argon Shrouding of Tundish Stream
Turbo Stopper in Tundish
Automatic Mould Level Controller, + / - 3.0 mm ( Optional)
Mould oscillation 200 Cycles / Min.
Secondary Cooling PLC Controlled
Spray Nozzles
Bloom Sizes : C1-100 x 100, 125 X 125, 160x160, C2-210x230, C3-240x280, C4-320x400

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 200000 USD

Minimum Order Quantity: 1 Set

Port of Dispatch: JNPT

Production Capacity: 4

Delivery Time: 3 MONTH

Packaging Details: As per Standard

Customizable and Efficient Steel Bloom Casting

The BCC-1500 Bloom Caster is engineered for both flexibility and reliability. It supports various strand configurations and can be constructed to fit different caster lengths, catering to your specific project needs. With a capacity of up to 800 tons per day and adjustable speed, production can be optimized according to output demands. Each unit is built with durable materials and high-performance components, ensuring longevity and continuous operation in industrial environments.

Advanced Cooling and Quality Finish

Incorporating a water spray cooling method and a high-quality copper tube mould, the caster delivers excellent bloom surface hardness and a fine finish. Accurate control of water pressure between 0.30.5 MPa ensures efficient heat extraction, vital to maintaining product quality. The systems high efficiencyup to 98%means minimal waste and peak output, all while keeping operational noise below 80 dB for improved workplace comfort.

Easy Integration and Automated Operation

Designed for straightforward assembly, the BCC-1500 provides on-site installation support and includes essential accessories such as the mould, tundish, and secondary cooling system. Its computerized PLC control system allows for fully automatic operation, reducing operator intervention, and improving consistency. The electric-driven mechanism ensures both low power consumption and precision, making this machine a reliable addition to any steel plant.

FAQs of Bloom Caster:

Q: How does the BCC-1500 ensure high-quality bloom production?

A: The BCC-1500 uses water spray cooling and a precision copper tube mould to provide optimal temperature control and rapid solidification, resulting in high surface hardness and a fine surface finish for steel blooms. The adjustable process parameters further help tailor the quality according to specific requirements.

Q: What customization options are available for strand numbers and bloom sizes?

A: This caster allows customization of strand numbers from 1 to 4 and supports bloom sizes up to 350 x 350 mm, catering to various production demands. The caster length and production capacity can also be tailored to align with specific plant requirements.

Q: When should maintenance be performed, and what are the typical requirements?

A: Thanks to its robust design and high-quality components, the BCC-1500 requires minimal maintenance. Regular checks are recommended as per the operation manual, focusing on water cooling systems, moulds, and drive components to maximize service life and performance.

Q: Where is the BCC-1500 typically installed and what is included in the setup?

A: The BCC-1500 is suited for installation in industrial steel plants. The setup includes on-site assembly of the main caster frame, mould, tundish, and a secondary cooling system, with installation guidelines provided by the manufacturer for smooth integration with your plant operations.

Q: What is the process for operating the caster and how is it controlled?

A: Operation is fully automated via a PLC control system, offering precise management of casting parameters. After loading the molten steel into the ladle and tundish, the machine handles continuous casting, using adjustable speed settings to optimize efficiency and output.

Q: How does the Bloon Caster contribute to energy efficiency and workplace safety?

A: The BCC-1500 runs on electric power with low consumption (50 kW per unit, 22 kW for the main drive), and it operates below 80 dB, reducing noise pollution. The streamlined design and controlled automation ensure less manual intervention, contributing to a safer and more efficient working environment.

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