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Continuous Billet Caster

Name: Continuous Billet Caster
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 12200000 INR
Availability: InStock

Price 12200000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Continuous Billet Caster Specification

Automation Grade
Fully Automatic

Accessories
Moulds, Cooling System, Dummy Bar, Tundish Equipment

Frequency
50 / 60 Hz

Motor Power
45 kW

Model No
CBC-320-AUTO

Driven Type
Electric

Installation Guideline
On-site Installation with Technical Team

Usage & Applications
Steel Mill Casting Billets

Speed
1.5~4.0 m/min

Temperature Range
Up to 1600C

Efficiency (%)
98%

Production Capacity
3~8 tons/hour

Type
Continuous Billet Caster

Material
High Strength Alloy Steel & Premium Components

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Controlled

Drive Type
AC Servo Motor

Voltage
380V ~ 440V

Power
210 kW

Weight (kg)
36,000 kg

Dimension (L*W*H)
Custom - Approx. 32m x 6m x 12m

Color
Industrial Grey / Blue

Capacity
Up to 120 tons/day

Features
High Output, Precision Casting, Advanced Cooling System, Robust Construction

Machine Type
Continuous Casting Machine

Power Consumption
205~210 kW

Surface Finish
Smooth, Scaled-Free Billets

Roller Material
Cast Iron / Alloy Steel

Caster Strand Quantity
1~4 Strands

Operator Panel
Touchscreen HMI

Secondary Cooling Type
Spray Water / Air Mist

Max Pulling Force
285 kN

Environmental Compliance
ISO 14001, CE Certified

Electrical Protection
IP54 Protection Rated

Billet Size Range
100mm x 100mm up to 200mm x 200mm

Maintenance Mode
Predictive Maintenance Supported

Caster Bed Type
Modular

Water Consumption
14~24 m³/hr

Tundish Capacity
Up to 6.5 Tons

Continuous Billet Caster Trade Information

Minimum Order Quantity
1 Set

Supply Ability
2 Sets Per Month

Delivery Time
2 Months

About Continuous Billet Caster

Two Strand 6.0 M / 11.0 M Radius Continuous Billet Caster

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 7000 USD

Minimum Order Quantity: 1 Piece

Port of Dispatch: JNPT

Production Capacity: 100

Delivery Time: 15 DAYS

Packaging Details: AS PER STANDARD

Efficient Performance with Precision Engineering

Designed for high-output steel mills, this continuous billet caster integrates advanced automation and robust construction. The control system utilizes PLC and touchscreen HMI for seamless operation, while precision casting technology ensures consistently high surface quality billets, meeting industrial standards.

Advanced Cooling & Maintenance Systems

Utilizing spray water or air mist for secondary cooling, the system maintains optimal billet temperatures up to 1600C. Predictive maintenance mode and modular bed design promote reliable operation and streamline on-site servicing, minimizing downtime and reducing long-term maintenance costs.

Safety, Compliance, and Flexible Operation

Certified under ISO 14001 and CE, the caster ensures both environmental safety and regulatory compliance. The machine supports customizable installation to suit production floors and includes full safety features like IP54 electrical protection, supporting a wide range of billet sizes and quantities for operational agility.

FAQs of Continuous Billet Caster:

Q: How does the CBC-320-AUTO ensure the production of smooth, scale-free billets?

A: The CBC-320-AUTO utilizes a precision casting process with advanced spray water or air mist secondary cooling. This combination helps maintain billets at optimal temperatures, resulting in smooth, scaled-free surfaces, even at high throughput rates.

Q: What is the typical installation process for this continuous billet caster?

A: Installation is conducted on-site by an experienced technical team provided by the manufacturer. The modular caster bed design facilitates quick assembly, and the system includes comprehensive guidelines and support for integrating all accessories, ensuring seamless commissioning.

Q: When is predictive maintenance required and how does the system handle it?

A: Predictive maintenance is scheduled based on real-time condition monitoring of critical components. The integrated PLC control system and sensors detect wear or potential issues, notifying operators via the touchscreen HMI to plan maintenance before failures occur, thereby reducing downtime.

Q: Where can the CBC-320-AUTO be used, and what types of steel billets can it produce?

A: This machine is ideal for steel mill environments, capable of producing billets in size ranges from 100mm x 100mm to 200mm x 200mm. It handles high-strength alloy steels and is suitable for applications demanding high-quality, precision-cast billets.

Q: What are the main operational benefits of advanced automation in this caster?

A: Advanced automation with a PLC-controlled system and touchscreen HMI enhances accuracy, repeatability, and user safety while allowing efficient process adjustment, leading to higher productivity, improved billet quality, and reduced human intervention.

Q: How is environmental compliance ensured with this billet caster?

A: The CBC-320-AUTO is ISO 14001 certified and CE marked, adhering to strict environmental and safety standards. Its design minimizes waste and energy consumption while its robust construction ensures minimized environmental impact during operation.

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