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Water Cooled Furnace Roof

Name: Water Cooled Furnace Roof
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 1600000 INR
Availability: InStock

Price 1600000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Water Cooled Furnace Roof Specification

Rating
Heavy Duty

Feature
Corrosion resistant tubes, efficient heat dissipation, robust structure

Condition
New

Type
Water Cooled Furnace Roof

Usage
Cover and protect furnace interior, heat insulation

Power
N/A (passive structure)

Voltage
N/A (not electrically powered)

Size
Customized as per furnace design

Dimensions
As per customer/furnace requirements

Weight
Varies as per size, up to several tonnes

Application
Electric Arc Furnace (EAF), Steel Plants, Metallurgical Industries

Fuel Type
Compatible with Electric Arc Furnace (no direct fuel input)

Capacity
Compatible with 5 - 150 Ton Furnaces

Mounting
Easy lifting hooks and mounting flanges provided

Surface Finish
Sandblasted and painted for durability

Coating
Special anti-corrosive paint externally

Insulation
Internal ceramic refractory insulation (optional)

Tube Material
High quality, seamless mild steel (MS) or stainless steel pipes

Service Temperature Range
Up to 1800°C (furnace application)

Leakage Test Pressure
Hydro Tested up to 8-10 bar

Maintenance
Designed for minimal maintenance and long service life

Cooling System
Forced water circulation for continuous cooling

Customization
Shape and thickness can be tailored as per requirement

Water Cooled Furnace Roof Trade Information

Minimum Order Quantity
1 Set

Supply Ability
1 Set Per Month

Delivery Time
15 Days

About Water Cooled Furnace Roof

Electric Arc Furnace roof is of tubular structure. Headers for outlet/inlet along with sloping tubular panels held in position with brackets and connected to headers with flexible hoses. An elbow of tubular construction is connected from the roof to the fume extraction system. All panels & headers are seamless tubes of boiler quality ASTM 106GrB. The end caps are forged. The system is tested under 10 bar hydraulic pressure.

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 5000 USD

Minimum Order Quantity: 1 Piece

Port of Dispatch: JNPT

Production Capacity: 100

Delivery Time: 15 DAYS

Packaging Details: AS PER STANDARD

Advanced Cooling Efficiency

Our water cooled furnace roof utilizes a forced water circulation system to maintain consistent cooling during furnace operations, even at service temperatures reaching 1800C. This continuous cooling not only safeguards the roof against thermal damage but also promotes longer equipment lifespan and efficiency in high-temperature manufacturing environments.

Robust Construction and Durability

Manufactured with seamless mild steel or stainless steel pipes, the roof is hydro tested at 8-10 bar to ensure structural integrity under pressure. A special anti-corrosive paint and sandblasted finish further protect against oxidation and wear, making it ideal for continual use in demanding steel and metallurgical plants.

Tailored to Your Needs

The design can be fully customized in terms of shape, thickness, and size to perfectly fit your furnace specification. Optional internal ceramic refractory insulation enhances passive heat resistance. Easy lifting hooks and mounting flanges facilitate hassle-free installation and maintenance, supporting a wide range of furnace capacities from 5 to 150 tonnes.

FAQs of Water Cooled Furnace Roof:

Q: How does the water cooled furnace roofs forced water circulation system work?

A: The system circulates water continuously through high-quality seamless pipes integrated into the furnace roof structure, effectively dissipating heat generated during furnace operation. This mechanism prevents overheating and ensures consistent performance even during prolonged use.

Q: What are the main materials used in the construction of the furnace roof?

A: The roof uses high-grade, seamless mild steel (MS) or stainless steel pipes, selected for their strength and thermal conductivity. Externally, a special anti-corrosive paint is applied for added protection in harsh industrial environments.

Q: When is hydro testing performed, and what does it ensure?

A: Hydro testing is conducted during production, subjecting the assembly to pressures between 8-10 bar. This stringent test verifies the integrity of the pipes, ensuring there are no leaks and that the system can safely handle operational pressures.

Q: Where is the water cooled furnace roof typically installed?

A: It is designed for installation in Electric Arc Furnaces (EAF) and other high-temperature applications found in steel plants and metallurgical industries. Its customizable design allows it to fit various furnace models and sizes.

Q: What are the benefits of choosing this furnace roof?

A: Key benefits include superior heat insulation and protection for internal furnace components, efficient thermal dissipation, robust corrosion-resistant construction, customizable size and shape, minimal maintenance, and a long service life due to high-quality materials and protective coatings.

Q: How easy is it to install and maintain the furnace roof?

A: The roof is equipped with lifting hooks and mounting flanges for straightforward installation. Its design prioritizes minimal maintenance, allowing users to focus on production while reducing downtime caused by repairs or replacements.

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