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Premium Quality Carbon Injector System for Electric Arc Furnace

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Premium Quality Carbon Injector System for Electric Arc Furnace

Name: Premium Quality Carbon Injector System for Electric Arc Furnace
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 1800000 INR
Availability: InStock

Price 1800000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Premium Quality Carbon Injector System for Electric Arc Furnace Specification

Rating
Industrial grade

Glass Size
N/A (Not applicable)

Feature
Automated control, precise dosing, high reliability

Condition
New

Type
Automatic Carbon Injector System

Usage
For carbon injection in Electric Arc Furnaces (EAF)

Power
5 kW 15 kW (depends on model)

Voltage
380440 V, 3-Phase

Size
Customizable as per EAF requirements

Dimensions
Varies by model (Standard: 1200 mm x 600 mm x 800 mm)

Weight
Approx. 380 kg (standard system)

Application
Electric Arc Furnace (EAF) steelmaking

Fuel Type
Solid Carbon (Graphite powder or pellets)

Capacity
Up to 250 kg/hr (model dependent)

Control System
PLC based programmable logic control

Cooling System
Water-cooled delivery pipes

Nozzle Type
High temperature-resistant, replaceable nozzles

Material of Construction
Heavy-duty alloy steel with anti-corrosive coating

Optional Accessories
Remote operation console, flow monitoring sensor

Injection Range
50250 kg/hr adjustable

Automation Level
Fully automatic with manual override

Compliance
Meets international safety and quality standards

System Output Pressure
Up to 10 bar

Service Life
Designed for continuous 24/7 operation

Accuracy
2% dosing precision

Surface Finish
Industrial powder coating

Installation
Skid mounted for easy EAF integration

Compressor Requirement
Compressed Air 68 bar

Safety Features
Overload, overheat, and leak detection system

Premium Quality Carbon Injector System for Electric Arc Furnace Trade Information

Minimum Order Quantity
1 Set

Supply Ability
10 Sets Per Week

Delivery Time
15 Days

About Premium Quality Carbon Injector System for Electric Arc Furnace

REMSO offers a carbon injection system that is been designed to meet the demanding requirements of the EAF process for the improvement of metallurgical process. The use of dispenser, with precise flow-rate control for each injector, allows an efficient injection of carbon fines generates chemical energy by the combustion of C to CO in the liquid bath, and retain it in the slag/steel

The process of filling the powder fines is automatically controlled by pneumatic on / off fail safe valves and level limit switch.

The fines enter to the conveying pipeline, from the dispenser lower exits and transfer the mixture of fines and compressed air to the carbon lance.

Product details

Color	Blue
Material Loading Capacity	0-500 kg
Usage	Industrial

Advantages:

Self support steel frame for the Injector.

Skid cabinet for compressed air.

Fast fines flow rate stabilization.

The connections between the dispenser and pneumatic skid are made by flexible hose lines.

Equipped with moisture removing system to avoid clogging of valve.

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
F. O. B. Price Order: 10000USD
Minimum Order Quantity: 1Piece
Port of Dispatch: J.N.P.T
Production Capacity: 100
Delivery Time: 15 DAYS
Packaging Details: AS PER STANDARD

High Precision and Automation

Achieve consistent carbon injection with a fully automated PLC-based control system. The advanced programming ensures 2% dosing precision, minimizing variations and optimizing EAF operations. Manual override provides flexibility for maintenance or unique production requirements, ensuring smooth operations under all conditions.

Robust Design and Longevity

Built with heavy-duty alloy steel and an industrial powder-coated finish, the system is designed for continuous, 24/7 use. Anti-corrosive coatings and water-cooled delivery pipes enhance durability, while replaceable nozzles simplify maintenance, making the system reliable and cost-effective for demanding steelmaking environments.

Flexible Integration and Operation

The skid-mounted system allows quick integration with new or existing Electric Arc Furnaces. With adjustable injection range, customizable sizing, and optional remote operation features, this solution adapts to varied EAF requirements. Compliance with international standards ensures safety and compatibility across industrial settings.

FAQs of Premium Quality Carbon Injector System for Electric Arc Furnace:

Q: How does the Premium Quality Carbon Injector System control carbon dosage in EAF operations?

A: The system employs a PLC-based programmable logic control to deliver highly accurate carbon dosing, achieving 2% precision. Operators can adjust the injection rate between 50 and 250 kg/hr, ensuring optimal carbon content during steelmaking.

Q: What makes the system suitable for continuous 24/7 steel production?

A: Constructed with heavy-duty alloy steel, anti-corrosive coatings, and a water-cooled delivery mechanism, the system is built for constant operation. Its robust design and industrial-rated components ensure reliable performance even in intense EAF environments.

Q: When should the replaceable nozzles or delivery pipes be serviced or replaced?

A: Service or replacement should be considered during routine maintenance checks or if wear, blockage, or reduced performance is detected. The high-temperature-resistant, replaceable nozzles are specifically designed for ease of maintenance and longevity.

Q: Where can the carbon injector system be installed in my facility?

A: The system is skid-mounted for easy integration, typically installed alongside or near the Electric Arc Furnace. Its compact design and customizable size facilitate flexible placement, whether adding to a new system or retrofitting an existing EAF setup.

Q: What is the process for integrating the injector with an EAF?

A: Integration involves connecting the skid-mounted system to the furnace, ensuring electrical and compressed air supplies (68 bar) are available, and programming it via the PLC to match EAF operation parameters. Detailed installation and operation manuals are provided to streamline setup.

Q: How is the system operated and monitored?

A: Operation is primarily automated via the PLC, with manual override available for intervention. Optional accessories like remote consoles and flow monitoring sensors provide expanded operational control and real-time system feedback.

Q: What are the main benefits of using this carbon injector system for steelmakers?

A: Steelmakers benefit from precise carbon dosing, enhanced operational safety, continuous 24/7 reliability, reduced maintenance downtime, and flexible integration. This leads to more efficient steel production, improved product quality, and lower operational costs.

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