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Water Cooled Ladle Furnace Roof
Water Cooled Ladle Furnace Roof

Water Cooled Ladle Furnace Roof

Price 1600000 INR/ Set

MOQ : 1 Set

Water Cooled Ladle Furnace Roof Specification

  • Feature
  • Efficient heat dissipation, Long service life, Leak-proof water channel, Corrosion resistant
  • Rating
  • High performance industrial
  • Condition
  • New
  • Type
  • Water Cooled Roof
  • Usage
  • Ladle Furnace
  • Power
  • Depends on system requirement
  • Voltage
  • 380V - 415V
  • Size
  • Customizable as per furnace design
  • Dimensions
  • Tailor-made, standard options available
  • Weight
  • Based on design, approximately 2000-3500 kg
  • Application
  • Steelmaking Industries Ladle Furnace cover
  • Fuel Type
  • Electric
  • Capacity
  • Supports ladles from 10T to 200T
  • Service Life
  • Designed for long operational cycles
  • Water Inlet/Outlet Size
  • DN65 DN150 - customizable
  • Surface Treatment
  • Shot blasted with protective paint
  • Material
  • Premium quality mild steel, internally lined
  • Mounting
  • Bolted flange mounting
  • Liner
  • Replaceable refractory or fiber board
  • Design Standard
  • Conforms to international metallurgical standards
  • Water Flow Requirement
  • As per system, typical 50-150 m/hr
  • Color
  • Industrial grey or as specified
  • Cooling Method
  • Water Cooled with labyrinth water channels
  • Temperature Resistance
  • Up to 1700C/3090F
 

Water Cooled Ladle Furnace Roof Trade Information

  • Minimum Order Quantity
  • 1 Set
  • Supply Ability
  • 1 Set Per Month
  • Delivery Time
  • 15 Days
 

About Water Cooled Ladle Furnace Roof

Water cooled system composing of water cooled panels, water cooled roof and water cooled elbow is an integral part in the operation of an electric arc furnace.

Typically, there are several water cooled systems. Some operations require extremely clean, high quality cooling water. Transformer cooling, delta closure cooling, bus tube cooling and electrode holder cooling are all such applications. These systems will consist of a closed loop circuit, which conducts water through these sensitive pieces of equipment. The water in the closed loop circuit passes through a heat exchanger to remove heat. The circuit on the open loop side of the heat exchanger flows to a cooling tower for energy dissipation. The water cooled elements such as water cooled panels, water cooled roof panels, water cooled offgas system ducting, water cooled furnace cage etc. will receive cooling water from a cooling tower.

The cooling circuit consists of supply pumps, return pumps, filters, a cooling tower cell or cells and flow monitoring instrumentation. Sensitive pieces of equipment normally have instrumentation installed to monitor the cooling water flow rate and temperature. For most water-cooled equipment, interruption of the flow or inadequate water quantities can lead to severe thermal over loading and in some cases catastrophic failure.

We offer a complete service which includes design, manufacture, hydrostatic testing and installation of water cooled panels and other water cooled components of an electric arc furnace.

We are in business to serve you. If you have problem with water cooled components and are looking to extend the longevity of your equipment, as well as eliminated costly downtime due to leaks, then consult us.

The following pictures represent typical water cooled panels and water cooled elbow manufactured at Tam Celik. Contact us to see if we can meet needs of your water cooled system!

Product details 

Capacity

3 ton to 20 ton Furnace

Color

Silver

 

  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
  • F. O. B. Price Order: 10000 USD
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: JNPT
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD


  • Superior Cooling Technology

    Our ladle furnace roof utilizes specialized labyrinth water channels, delivering efficient cooling even under intense steelmaking conditions. With water flow rates typically ranging from 50 to 150 m/hr, this system maintains optimal temperature control, ensuring the longevity and stability of refractory linings during each operational cycle.


    Durability and Customization

    Manufactured from top-grade mild steel and internally lined with replaceable refractory or fiber boards, this roof is customizable to fit various furnace designs, capacities, and operational requirements. The surface is shot blasted and coated with protective paint, enhancing corrosion resistance and service life for continuous industrial use.


    International Quality Standards

    Designed and produced in India, our water cooled ladle furnace roofs conform to global metallurgical norms. Every unit undergoes stringent quality checks, guaranteeing high performance, leak-proof water channels, and reliable operation for electric-powered, high-capacity ladles in steelmaking facilities worldwide.

    FAQs of Water Cooled Ladle Furnace Roof:


    Q: How does the water cooling system in the ladle furnace roof enhance operational safety?

    A: The integrated labyrinth water channels circulate water continuously, effectively dissipating heat and preventing excessive temperature build-up. This feature protects the roof and lining, reducing the risk of thermal damage or deformation and ensuring safer, stable furnace operation.

    Q: What are the primary benefits of using a water cooled ladle furnace roof for steelmaking industries?

    A: Utilizing a water cooled roof leads to improved thermal performance, longer refractory life, minimized maintenance needs, and increased operational efficiency. The designs leak-proof water channels and robust construction contribute to minimized downtime and cost savings.

    Q: When is it recommended to replace the internal refractory or fiber board liner?

    A: The liner should be inspected regularly and replaced when there are visible signs of wear, cracking, or decreased thermal insulation. Timely replacement ensures optimal heat containment and prolongs both the roofs and furnaces service life.

    Q: Where can this water cooled ladle furnace roof be installed?

    A: The roof is suitable for installation in steel plants equipped with ladle furnaces handling capacities from 10T to 200T. It can be tailored to fit new installations as well as retrofits for various furnace designs and sizes.

    Q: What is the process for mounting the roof on the ladle furnace?

    A: The roof features a bolted flange mounting system, allowing for secure and straightforward installation. Alignment and bolting procedures should follow the provided guidelines to ensure proper sealing and optimal performance.

    Q: Which materials are used for constructing the ladle furnace roof and its liner?

    A: The main roof body is fabricated from premium quality mild steel for strength, while the internal lining consists of replaceable refractory or fiber board to provide insulation and thermal resistance up to 1700C (3090F).

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