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Kiln Shell for Cement Plant
Kiln Shell for Cement Plant

Kiln Shell for Cement Plant

Price 100000000 INR/ Set

MOQ : 1 Set

Kiln Shell for Cement Plant Specification

  • Machine Type
  • Kiln Shell for Cement Rotary Kiln
  • Features
  • High structural strength, Precision fabrication, Long service life, Resistant to deformation, Robust girth gear mounting
  • Diameter
  • From 2.5 meters up to 6 meters or custom as specified
  • Condition
  • New
  • Noise Level
  • Low (depends on operation and associated drive)
  • Frequency
  • 50Hz or 60Hz (as per power supply)
  • Motor Power
  • Depends on kiln drive system
  • Product Type
  • Kiln Shell
  • Material
  • Mild Steel (MS) / Alloy Steel
  • Computerized
  • No
  • Automatic Grade
  • Semi-Automatic
  • CNC Or Not
  • No
  • Control System
  • Manual / PLC based (optional)
  • Voltage
  • Depends on auxiliary equipment (typically 220V/380V/415V)
  • Power
  • As per requirement (subject to kiln drive rating)
  • Power Source
  • Electric
  • Weight (kg)
  • Custom; varies from 10 to 100 tons or more
  • Dimension (L*W*H)
  • Variable Dependent on design
  • Capacity
  • Up to plant design; typical rotary kiln diameters range from 2.5m to 6m or more
  • Color
  • Steel Grey/Standard Industrial
  • Usage & Applications
  • For Cement Plant Rotary Kilns
  • Corrosion Protection
  • Provided as per requirement (painted or lined)
  • Finish
  • Machined and fabricated
  • Thickness
  • Typically 16 mm to 60 mm (varies by shell diameter and process requirements)
  • Applicable Industries
  • Cement, Lime, Metallurgical, and similar process plants
  • Girth Gear Mounting
  • Machined girth gear seat
  • Inspection
  • Ultrasonic Testing, Radiographic Testing (RT), Dimensional Inspection
  • Joining Method
  • Welded Sections
  • Linings
  • Refractory lining suitable for high temperature operations
  • Shell Arrangement
  • Consists of several shell sections joined at site by tire rings and girth gears
  • Length
  • Up to 80 meters in sections as required
  • Tolerance
  • +/- 1mm or better (cylindricity and roundness)
 

Kiln Shell for Cement Plant Trade Information

  • Minimum Order Quantity
  • 1 Set
  • Supply Ability
  • 1 Set Per Month
  • Delivery Time
  • 30 Days
 

About Kiln Shell for Cement Plant

The kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly about its axis. The material to be processed is fed into the upper end of the cylinder. As the kiln rotates, material gradually moves down towards the lower end, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln, sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter-current). The hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or "firing pipe") which acts like a large bunsen burner. The fuel for this may be gas, oil, pulverized petroleum coke or pulverized coal.
  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
  • F. O. B. Price Order: 8000 USD
  • Minimum Order Quantity: 1 Piece
  • Port of Dispatch: J.N.P.T
  • Production Capacity: 100
  • Delivery Time: 15 DAYS
  • Packaging Details: AS PER STANDARD


  • Engineered for High-Performance Operations

    Every kiln shell is meticulously fabricated with exacting tolerances, ensuring superior cylindricity and roundness. The robust construction, utilizing either mild or alloy steel, guarantees structural stability even under rigorous operating conditions. Corrosion protection and refractory linings empower extended service life in high-temperature environments, tailored for demanding industries such as cement and metallurgy.


    Precision Assembly & Quality Assurance

    Sections are welded and joined using machined surfaces; tire rings and girth gears ensure dependable torque transfer. Dimensional, ultrasonic, and radiographic inspections certify each shell meets stringent international standards, providing confidence during on-site assembly and long-term operation. Customization is available to suit diverse plant requirements and auxiliary equipment specifications.

    FAQs of Kiln Shell for Cement Plant:


    Q: How is the kiln shell assembled and joined on-site for cement plants?

    A: The kiln shell is manufactured in several sections, which are transported to the plant site and joined together primarily by welding. Tire rings and girth gears are mounted at specified positions, ensuring structural integrity and precise alignment for safe operation.

    Q: What inspection processes ensure the shells durability and safety?

    A: Each shell section undergoes ultrasonic testing (UT), radiographic testing (RT), and extensive dimensional inspection. These processes verify weld quality, wall thickness, and alignment, ensuring the shell meets stringent safety and performance standards.

    Q: Which industries can utilize this kiln shell, and what are its main applications?

    A: The kiln shell is primarily designed for cement plants but is also suitable for lime, metallurgical, and similar process plants that require rotary kilns. It serves as the primary containment for raw materials undergoing high-temperature processes.

    Q: What benefits does the precise machining of the girth gear seat offer?

    A: A machined girth gear seat ensures accurate alignment and fitment of the girth gear, leading to smooth torque transfer, reduced operational noise, and minimized wear on key components, thereby enhancing the lifespan of the system.

    Q: When should corrosion protection or refractory lining be specified?

    A: Corrosion protection and refractory lining are determined based on process temperatures and material properties. They should be specified during ordering to match the shells operating environment and extend equipment longevity.

    Q: What are the standards for thickness, diameter, and dimensional tolerances?

    A: Shell thickness typically ranges from 16 mm to 60 mm depending on diameter and process needs, while diameters range from 2.5 to over 6 meters. Dimensional tolerances are maintained at +/- 1 mm or better for optimal cylindricity and roundness.

    Q: Where do these kiln shells originate, and can they be exported?

    A: Manufactured in India, these kiln shells are available for domestic and international export. As both a manufacturer and service provider, customized solutions and logistics support are provided for global cement and allied process industries.

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