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Carbon and Flux Injection System

Name: Carbon and Flux Injection System
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 2100000 INR
Availability: InStock

Price 2100000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Carbon and Flux Injection System Specification

Control System
PLC Based

Accuracy
1%

Frame Type
Heavy Duty Structural Frame

Frequency
50/60 Hz

Production Capacity
2-5 Tons/hour

Machine Type
Injection System

Operating Temperature
-10C to 45C

Cooling System
Air Cooled

Power Rating
5 kW

Voltage
380-415 V

Drive
Electric

Connectivity Options
Digital Display, Remote PLC Monitoring

Motor Power
4 kW

Lubricating System
Automatic

Model No
CFIS-3000

Noise Level
<70 dB

Features
High Efficiency, Uniform Injection, Low Maintenance

Product Type
Carbon and Flux Injection System

Technology
Advanced Automated Injection

Power Source
Electric

Operating Type
Automatic

Power
5 kW

Pressure
3-8 Bar

Surface Treatment
Powder Coated

Dimension (L*W*H)
3000 x 1800 x 1200 mm

Weight (kg)
1500 kg

Color
Grey and Blue

Usage & Applications
Steelmaking, Foundry, Metallurgical Processes

Discharge Method
Pneumatic Conveying

Conveyor Type
Flexible Hose

Installation Service
Available

Ambient Humidity
85% RH

Compatible Materials
Granulated Carbon, Flux

Total System Height
2600 mm

Data Logging
Integrated with SCADA

Compliance Standards
CE, ISO 9001:2015

Storage Silo Volume
700 L

Maximum Particle Size
5 mm

Material Handling System
Screw Feeder with Vibro Mechanism

Display Panel
Touchscreen HMI

Cable Length
10 m (standard)

Hopper Capacity
500 L

Maintenance Access
Front and Side Door Panels

Safety Features
Interlock Devices, Emergency Stop

Operation Mode
Batch and Continuous

Carbon and Flux Injection System Trade Information

Minimum Order Quantity
1 Set

Supply Ability
4 Sets Per Month

Delivery Time
2 Months

About Carbon and Flux Injection System

Advantages:

Self support steel frame for the Injector.
Skid cabinet for compressed air.
Fast fines flow rate stabilization.
The connections between the dispense rand pneumatic skid are made by flexible hose lines.
Equipped with moisture removing system to avoid clogging of valve.

Product details

Voltage	240 V
Capacity	100-200 t/h
Design Type	Customized
Automatic Grade	Automatic

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
F. O. B. Price Order: 30000 USD
Minimum Order Quantity: 1 Set
Port of Dispatch: JNPT
Production Capacity: 24
Delivery Time: 30
Packaging Details: As per Standard

Precision Material Injection

Achieve consistent and accurate carbon and flux delivery with advanced automated injection technology. The combined screw feeder and vibro mechanism ensures a uniform flow, while pneumatic conveying provides efficient discharge. The systems design supports an accuracy of 1%, ideal for processes demanding reliable dosing. Operators can easily manage settings via the touchscreen HMI, optimizing performance for batch or continuous modes in demanding metallurgical environments.

Intelligent Control and Connectivity

Experience seamless operation through a PLC-based control system complemented by an intuitive touchscreen display and data logging integrated with SCADA. The digital interface and remote PLC monitoring capabilities offer real-time oversight, historical data access, and operational flexibility. The control panel facilitates quick adjustments for parameter optimization, catering to diverse production requirements while maintaining ease of use.

Safety and Service Assurance

The system comes equipped with advanced safety features, including interlock devices and an emergency stop mechanism, ensuring operator protection and process integrity. Maintenance-friendly design with front and side doors allows for easy access. Professional installation services are available, supported by compliance with CE and ISO 9001:2015 standards, offering confidence and peace of mind for operations in India and globally.

FAQs of Carbon and Flux Injection System:

Q: How does the Carbon and Flux Injection System ensure precise material delivery during operation?

A: The system utilizes a high-accuracy screw feeder with vibro mechanism combined with advanced PLC-based controls to consistently manage granulated carbon or flux input. Integration with the pneumatic conveying system ensures uniform and precise injection, achieving an accuracy rate of 1% even at production rates of 25 tons per hour.

Q: What materials is this injection system compatible with, and what is the maximum particle size it can handle?

A: Designed specifically for granulated carbon and flux, the system accepts material with particle sizes up to 5 mm, making it ideal for steelmaking, foundry, and other metallurgical applications requiring controlled material addition.

Q: When and where can installation services be arranged for this system?

A: Installation service is available upon request, both domestically in India and for international clients. The manufacturer or supplier will coordinate with your facility on a scheduled date, ensuring proper setup and commissioning for optimal operation.

Q: What are the main steps in the process workflow of this injection system?

A: Material is loaded into the 500 L hopper, then conveyed via a screw feeder with vibro mechanism into a pneumatic discharge line (flexible hose). Automated PLC controls manage dosing in either batch or continuous mode. The material is injected precisely according to set parameters, while the process can be observed and adjusted through the touchscreen HMI and monitored with SCADA integration.

Q: How does the system enhance operator safety and simplify maintenance?

A: Safety is prioritized with interlock devices and an emergency stop feature to prevent accidental operation. Maintenance access is facilitated via front and side door panels, allowing safe and easy servicing. The systems compliance with CE and ISO 9001:2015 further ensures rigorous safety standards.

Q: What are the key benefits of integrating this system into steelmaking or foundry operations?

A: Integrating the CFIS-3000 Injection System guarantees high efficiency, minimized material wastage, and uniform injection for superior metallurgical outcomes. Its automation, data logging, and remote monitoring increase operational productivity, reduce manual intervention, and support process traceability for quality management.

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