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Tundish for Billet Caster

Name: Tundish for Billet Caster
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 700000 INR
Availability: InStock

Price 700000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Tundish for Billet Caster Specification

Accessories
Ladle Shroud, Sliding Gate, Refractory Lining, Preheater

Installation Guideline
Installed between ladle and mold, follow standard caster setup

Automation Grade
Manual

Production Capacity
As per Requirement

Model No
BCTD-2024

Efficiency (%)
98%

Temperature Range
Up to 1700C

Usage & Applications
Intermediate vessel for continuous casting of steel billets

Type
Tundish for Billet Caster

Material
High-Quality Refractory Steel

Computerized
No

Automatic Grade
Manual

Control System
Manual Operation

Weight (kg)
1300 kg (Approx.)

Dimension (L*W*H)
Customized as per Billet Caster Requirement

Color
Metallic Grey

Capacity
3-6 Tons (can be customized)

Features
Excellent Heat Resistance, Durable Construction, Smooth Inner Lining

Surface Finish
Smooth refractory lining

Machine Type
Steel Tundish

Preheating Requirement
Up to 1100°C using gas or electrical preheaters

Lining Material
High Alumina and Magnesia Refractory Castables

Flow Control
Sliding Gate or Stopper Rod System

Maintenance
Easy replacement and relining

Heat Loss
Less than 15°C/min

Metal Leakage Prevention
Enhanced nozzle and well block system

Steel Grade Compatibility
Carbon Steel, Alloy Steel, Stainless Steel

Shell Material
Mild Steel/Structural Steel

Number of Nozzles
Customizable (Typically 1-4)

Service Life
Multiple heats depending on operation

Tundish Cover
Provided as per design

Lining Thickness
140-300 mm based on design

Tundish for Billet Caster Trade Information

Minimum Order Quantity
1 Set

Supply Ability
2 Sets Per Month

Delivery Time
1 Months

About Tundish for Billet Caster

Technology for clean steel production.

Tundish is a medium for pouring molten metal into a mold, having holes in the bottom to prevent splashing.

All plates will be ultra sonically tested.

All weld joints will be tested for dye penetration test & magnetic particle test.

Stress relieving will be done for all welded joints

The Trunion ring material will be as per specification.

The tundish will be sent with heat resistant aluminium paint.

Welding: all welds of ladle shell and bottom are full penetration welds with backgauged roots. All welds of the charging ladle are 100 % magnaflux-tested (mt). In addition all full penetration welds are 100 % ultrasonic-tested (ut). X- ray testing has to be done on welds marked.

Product details

Mould Oscillation	200 Cycles / Min
Usage/Application	Industrial
Tundish Capacity	7 to 20 MT

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 9000 USD

Minimum Order Quantity: 1 Piece

Port of Dispatch: J.N.P.T

Production Capacity: 100

Delivery Time: 15 DAYS

Packaging Details: AS PER STANDARD

Superior Heat Management

Engineered for minimal heat lossless than 15C per minutethe tundish comes equipped with an advanced lining of high alumina and magnesia castables. Preheating up to 1100C further ensures stable thermal conditions, promoting consistent steel quality throughout the casting process.

Customizable Design for Versatile Applications

Choose from 1 to 4 nozzles and tailor the tundishs dimensions and capacity (36 tons) according to your billet caster. The lining thickness and tundish cover are designed as per client needs, allowing seamless integration with a breadth of steel grades and caster setups.

Optimized Maintenance and Longevity

With a focus on easy replacement and relining of the refractory lining, this tundish allows for straightforward maintenance. Its durable construction, smooth inner surface, and enhanced nozzle and well block system extend service life and reduce operational downtimes.

FAQs of Tundish for Billet Caster:

Q: How is the tundish for billet casters installed and positioned in the casting process?

A: The tundish is installed between the steel ladle and the mold in the continuous casting line. It should be integrated according to standard caster setup guidelines to ensure optimal flow and temperature management of molten steel.

Q: What types of refractory lining materials are used in this tundish, and what benefits do they offer?

A: The tundish uses high alumina and magnesia refractory castables, which provide excellent heat resistance, durability, and smoothness for stable steel flow, as well as longer service life and lower operational maintenance.

Q: When is it necessary to reline or maintain the tundish, and is the process straightforward?

A: Relining or maintenance should occur between multiple heats depending on operation intensity and wear. The design allows for easy replacement and relining, minimizing downtime and labor requirements.

Q: Where can the tundish be customized to fit specific billet caster requirements?

A: The tundishs number of nozzles, dimensions, lining thickness, and even capacity (36 tons) can be customized by the manufacturer or supplier as per your caster specifications and production needs.

Q: What process is used for flow control and leakage prevention in this tundish?

A: Steel flow is managed manually using either a sliding gate or stopper rod system. Enhanced nozzle and well block systems significantly reduce the risk of metal leakage for improved operational reliability.

Q: How does preheating contribute to tundish efficiency and steel quality?

A: Preheatingup to 1100C with gas or electrical systemsstabilizes the tundish temperature, reduces thermal shock to refractory linings, and ensures consistent casting temperatures, which is critical for producing high-quality steel billets.

Q: What are the main benefits of using this tundish for billet casting applications?

A: Key benefits include excellent heat retention, customizable design, robust and durable construction, easy maintenance, and compatibility with various steel grades (carbon, alloy, stainless). These features collectively ensure a high-efficiency, long-lasting solution for continuous billet casting.

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