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Vacuum Degasser for Steel Treatment

Name: Vacuum Degasser for Steel Treatment
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 4500000 INR
Availability: InStock

Price 4500000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Vacuum Degasser for Steel Treatment Specification

Equipment Type
Vacuum Degasser

Material
Stainless Steel, Alloy Steel

Processing Type
Steel Refining

Condition
New

Technology
Vacuum Degassing

Dimension (L*W*H)
Customized as per requirement

Power Mode
Electric

Voltage
380-415 V, 3 Phase

Power Consumption
Depends on Model (typically 30-100 kW)

Pressure Output
0.1 to 1 mbar

Application
Steel Treatment, Metallurgical Industry

Coating Type
Anti-Corrosive Surface Treatment

Accessories
Control Panel, Valves, Pumps

Vacuum Pump Type
Roots Pump and Oil Ring Vacuum Pumps

Usage Environment
Industrial, High Temperature Zones

Maintenance
Low, with Easy Access for Servicing

Cooling System
Water Cooled

Shell Thickness
10-30 mm (as per design)

Noise Level
Below 85 dB

Automation Grade
Automatic/Semi-automatic

Control System
PLC Based with Manual Override

Service Support
On-site Commissioning and Training

Gas Removal Efficiency
Up to 99%

Operation Temperature
Up to 1700°C

Compliance Standards
Meets International Metallurgical Norms (EN/ISO)

Installation Type
Floor Mounted

Flow Rate
Variable, controlled via automation

Capacity Range
5 - 100 Ton/Batch

Vacuum Degasser for Steel Treatment Trade Information

Minimum Order Quantity
1 Set

Supply Ability
1 Set Per Month

Delivery Time
15 Days

About Vacuum Degasser for Steel Treatment

VACUUM DEGASSING PROCESSES:

Vacuum degassing is practiced in the steel industry as under :

To remove hydrogen
To improve cleanliness by removing part of the oxygen
To produce steel of low carbon content ( < 0.03%)
To produce steels to close chemical composition ranges (including deoxidizers), and
To control pouring temperatures, especially for continuous casting operations.

Vacuum degassing processes of molten steel to a low-pressure environment to remove gases (chiefly hydrogen and oxygen) from the steel. The effectiveness of any vacuum degassing operation depends upon the surface area of liquid steel that is exposed to low pressure. The mechanisms of hydrogen and oxygen removal from liquid steel are related directly to surface area.

Hydrogen removal is a diffusion and partial pressure phenomenon. Oxygen removal is a function of chemical reaction of oxygen with carbon and the partial pressure of carbon monoxide.

The processes of degassing treatment : composition and temperature control; decarburization; micro cleanliness; and inclusion morphology. Under the vacuum degassing treatments three processes which primarily use this treatment are stream degassing, recalculation degassing and vacuum degassing in the ladle can posible.

Vacuum Degassing
5 to 50 MT Capacity
Vacuum less than 1 millibar
Transformer Capacity 2 to 7.5 MVA
Tank Degassing with 6 Ejectors and 3 Boilers
Automatic Ferro Alloy Addition System
Continuous Argon purging
Vacuum Oxygen Decarburisation facility at optional
Wire Feeding Capability
Automatic Temperature and sampling system

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 15000 USD

Minimum Order Quantity: 1 Piece

Port of Dispatch: J.N.P.T

Production Capacity: 100

Delivery Time: 30 DAYS

Packaging Details: AS PER STANDARD

Advanced Technology for Superior Steel Quality

Our vacuum degassing system leverages cutting-edge vacuum pump combinations to extract unwanted gases from molten steel. This process, compliant with international metallurgical norms, dramatically improves final product characteristics such as strength, ductility, and cleanliness, crucial for high-performance applications.

Flexible Automation and Control

The degasser features a PLC-based control system with manual override, allowing you to tailor operation to specific requirements. Its semi-automatic to fully automatic options, variable flow rates, and simple human interface ensure seamless integration into both modern and traditional steelmaking lines.

Efficient, Safe, and Low Maintenance Operation

Designed for industrial environments, it offers quiet performance (below 85 dB), robust anti-corrosive build, and low maintenance needs. Water cooling and easy servicing accessibility reduce downtime. Our support includes on-site commissioning and operator training for a smooth transition and reliable operation.

FAQs of Vacuum Degasser for Steel Treatment:

Q: How does the vacuum degasser improve steel quality during treatment?

A: The vacuum degasser removes dissolved gases such as hydrogen and nitrogen from molten steel using high-efficiency Roots and Oil Ring vacuum pumps. This gas removal process (up to 99% efficiency) minimizes porosity and inclusions, resulting in cleaner, stronger, and more ductile steel.

Q: What types of steel production processes is this vacuum degasser suitable for?

A: This vacuum degasser is designed for a wide range of steel refining applications, accommodating batch capacities from 5 to 100 tons. It is suitable for use in steel treatment plants, foundries, and metallurgical industries operating at high temperatures up to 1700C.

Q: When is vacuum degassing typically implemented in the steelmaking process?

A: Vacuum degassing is usually applied after primary melting and initial refining but before final alloying and casting. This timing ensures maximum removal of unwanted gases, thereby enhancing the quality and homogeneity of the finished steel products.

Q: Where can the vacuum degasser be installed within a steel plant?

A: Designed for floor mounting, the degasser is adaptable to various plant layouts. Its compact and customizable dimensions mean it can be efficiently integrated into both new and existing steel production lines, even within challenging high-temperature industrial environments.

Q: What are the main benefits of automation and PLC-based control for this system?

A: PLC-based automation provides precise process control, repeatability, and safety. Manual override is available for flexibility. Automated variable flow rates and system monitoring help optimize operational efficiency while reducing human error and maintenance demands.

Q: How is the vacuum system maintained, and what support is provided?

A: The system is engineered for low maintenance with easy access points for servicing. The manufacturer offers on-site commissioning and operator training, ensuring your team can perform routine checks and promptly address any issues, maximizing system uptime and performance.

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