About Slag Skimmer for Hot Metal Desulphurization
Remso manufacture slag skimmers for steel Plant to remove impurities from the furnace. During melting and refining operations, some of the undesirable materials within the bath are oxidized and enter the slag phase.
It is advantageous to remove as much phosphorus into the slag as early in the heat as possible (i.e. while the bath temperature is still low). The furnace is tilted backwards and slag is poured out of the furnace through the slag door. Removal of the slag by slag skimmers eliminates the possibility of phosphorus reversion.
During slag foaming operations, carbon may be injected into the slag where it will reduce FeO to metallic iron and in the process produce carbon monoxide which helps foam the slag. If the high phosphorus slag has not been removed prior to this operation, phosphorus reversion will occur. During slag foaming, slag may overflow the sill level in the EAF and flow out of the slag door. The slag skimmers is therefore used to remove the slag.
The following table shows the typical constituents of an EAF slag :
| Component | Source | Composition Range |
| CaO | Charged | 40 - 60 % |
| SiO2 | Oxidation product | 5 - 15 % |
| FeO | Oxidation product | 10 - 30 % |
| MgO | Charged as dolomite | 3 - 8 % |
| CaF2 | Charged - slag fluidizer | |
| MnO | Oxidation product | 2 - 5% |
| | Absorbed from steel | |
| P | Oxidation product | |
Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)F. O. B. Price Order: 6000 USDMinimum Order Quantity: 1 PiecePort of Dispatch: J.N.P.TProduction Capacity: 100Delivery Time: 15 DAYSPackaging Details: AS PER STANDARD Precision Skimming for Enhanced EfficiencyThe SS-HMD2024 achieves superior slag removal with a traversing scoop arm and 5 mm accuracy in skimming depth, enabled by built-in infrared sensors. This precision minimizes metal loss, optimizes resource utilization, and supports consistent product quality in hot metal desulphurization processes.
Advanced Control and User InterfaceOperating the slag skimmer is simplified through a PLC-controlled system and a digital touchscreen HMI, supporting multi-language options. Operators can monitor, adjust, and log production data in real-time, enhancing productivity and process transparency.
Built for Hot, Demanding EnvironmentsConstructed from alloy steel with heat-resistant coatings and heavy-duty frames, the equipment withstands continuous operation at temperatures up to 1600C. It is engineered for low maintenance, long service life, and comes with onsite installation support from the manufacturer.
FAQs of Slag Skimmer for Hot Metal Desulphurization:
Q: How does the slag removal process work on the SS-HMD2024 Skimmer?
A: Slag is removed using a traversing scoop arm with a 2.5-meter stroke, which skims slag from the hot metal surface. An optional oxy-gas torch can break solidified slag, and infrared sensors ensure precise positioning for high skimming accuracy.
Q: What are the main benefits of using this slag skimmer in hot metal desulphurization?
A: The SS-HMD2024 offers efficient slag removal with minimal metal loss, high processing capacity (3-6 tons/hr), integrated digital controls, precise skimming, robust build for high temperatures, and reduced maintenance needs, all improving operational efficiency.
Q: When is the best stage to use this skimmer in the steelmaking process?
A: This skimmer is best deployed during the hot metal desulphurization stage, prior to further downstream refining, when prompt and effective slag removal enhances desulphurization efficiency and hot metal purity.
Q: Where can this equipment be installed in a steel plant setup?
A: It is suitable for installation in blast furnace zones or steel melting shops, mounted either on the plant floor or on dedicated rail tracks, according to plant layout requirements.
Q: What safety features are provided for operator protection?
A: The system includes emergency stop buttons, over-travel limit switches, sturdy enclosure guards, and a digital HMI interface that supports safe operation and process monitoring.
Q: How is production data managed and monitored?
A: The equipment integrates data logging and production data storage within its PLC-controlled system. Operators access real-time and historical data via a digital touchscreen HMI, with optional Ethernet connectivity for plant-wide integration.
Q: What makes the skimmer suitable for high-temperature and demanding environments?
A: Its alloy steel construction, wear-resistant linings, heat-resistant coatings, and robust cooling and lubrication systems ensure reliable function at temperatures up to 1600C, making it ideal for intensive hot metal handling processes.