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Ladle for Ladle Refining Furnace

Name: Ladle for Ladle Refining Furnace
Brand: REMSO CONTROL TECHNOLOGIES PRIVATE LIMITED
Price: 780000 INR
Availability: InStock

Price 780000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Ladle for Ladle Refining Furnace Specification

Shape
Cylindrical with conical or taper bottom

Torque
Depends on operating mechanism

Diameter
800 mm 4200 mm (customizable)

Product Type
Ladle for Ladle Refining Furnace

General Use
Steel melting and refining operations

Material
Q235B/16MnR/Carbon Steel with refractory lining

Type
Steel Melting Ladle

Capacity
10300 Tons (customizable)

Weight (kg)
Depending on capacity, 5,00055,000 kg

Computerized
No

Automatic
No

Touch Screen
No

Control System
Manual & Semi-Automatic

Surface Treatment
High temperature refractory lining

QC System
ISO 9001 Certified, thorough inspection before dispatch

Tolerance
1 mm

Drawing
As per customer requirement

Dimension (L*W*H)
Customized as per capacity and plant layout

Feature
High temperature resistance, robust steel shell, long-lasting refractory lining

Color
Grey/Red/Customized

Tilting Mechanism
Manual/gear/electro-mechanical drive as required

Design Standard
Conforms to leading metallurgical industry standards (GB, DIN, or equivalent)

Lifting Lugs
Provided for safe crane handling

Customization
Designs and capacities tailored for specific steel plant requirements

Insulation
High-efficiency ceramic fiber insulation available

Trunnion Material
Forged steel with reliable welding

Refractory Thickness
Up to 350 mm (as per steel grade and capacity)

Accessories
Slide gate/ladle shroud/argon purging system (optional)

Shell Thickness
2070 mm (based on size/capacity)

Heat Retention
Improved for prolonged holding time

Operating Temperature
Up to 1700C

Steel Grade
Q235B, Q345B, or as per requirement

Service Life
Designed for high refractoriness and long-lasting service

Application
Used in secondary metallurgy, ladle refining, and alloying processes

Spout Type
Fixed/Moveable/Teeming

Ladle for Ladle Refining Furnace Trade Information

Minimum Order Quantity
1 Set

Supply Ability
20 Sets Per Month

Delivery Time
1 Months

About Ladle for Ladle Refining Furnace

Steel ladles of sizes from 10 MT to 300 MT capacity are manufactured from IS: 2002 boiler quality plates as well as IS: 2062 plates.

Design: The Hot metal ladle is of circular design with all welded construction.The material for the ladle shell and bottom shall be

Gr 2 as per IS:2002 (latest revision) or E 250 B as per IS 2062 (2006) or as per the customer specification.

Trunnion: The trunnion and trunnion plates of the ladle is made of forged steel of grade 20 C8 or 30 C8 as per IS:2004 (1991). The trunnion plate is annealed after forging and ultrasonically tested for soundness.

Tilting Mechanism: The ladle is provided with tilting mechanism for tilting.

Welding: All welds of the charging ladle are 100 % magnaflux-tested (MT). In addition all full penetration welds are 100 % ultrasonic.

Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)

F. O. B. Price Order: 10000 USD

Minimum Order Quantity: 1 Piece

Port of Dispatch: J.N.P.T

Production Capacity: 100

Delivery Time: 15 DAYS

Packaging Details: AS PER STANDARD

Robust Construction for Demanding Metallurgical Environments

Manufactured using high-quality Q235B, Q345B, or bespoke materials, these ladles withstand extreme temperatures up to 1700C. The shell and refractory thickness are tailored according to required steel grades and capacities, providing both durability and exceptional thermal insulation. Forged-steel trunnions enhance structural integrity for safe and dependable crane handling during rigorous steel refining operations.

Customizable Design for Diverse Steel Plant Applications

Every ladle is designed to meet specific steel plant layouts and capacity requirements, supporting 10 to 300 tons with a diameter ranging from 800 to 4,200 mm. Options for spout types, tilting mechanisms, and surface treatments create flexibility for a wide array of secondary metallurgy processes, ensuring efficient steel alloying and holding. The robust quality control system, certified to ISO 9001 standards, guarantees reliability and safety.

FAQs of Ladle for Ladle Refining Furnace:

Q: How is the ladle for ladle refining furnace customized for specific steel plant requirements?

A: Each ladle is tailored to match the customers required capacity, steel grade, shape, and dimensional specifications. Customization options include shell and refractory thickness, spout type (fixed, moveable, or teeming), tilting mechanisms, and accessories like slide gates or argon purging systems. Drawings and designs are produced according to the customers plant layout and metallurgical needs.

Q: What are the primary advantages of using high-efficiency ceramic fiber insulation in these ladles?

A: The use of ceramic fiber insulation significantly enhances heat retention, helping to maintain molten steel at optimal temperatures for extended periods. This improvement reduces thermal losses during handling and holding, increases energy efficiency, and extends the service life of the refractory lining, ensuring more consistent refining results.

Q: When should the refractory lining be replaced in the ladle?

A: Refractory lining replacement intervals depend on the frequency of use, operating temperatures, and the specific steel grades processed. Regular inspections are recommended as part of maintenance, and replacement is required when lining thickness reduces beyond safe limits, or signs of wear, spalling, or cracking compromise operational integrity.

Q: Where are these ladles typically utilized within a steel production facility?

A: These ladles are primarily used in secondary metallurgical areas, specifically within ladle refining furnaces, alloying stations, and steel transfer sections. They facilitate the holding, refining, and transfer of molten steel between processes, ensuring clean, precisely alloyed final products.

Q: How does the tilting mechanism improve operational safety and efficiency?

A: The manual, gear, or electro-mechanical tilting mechanisms allow for smooth, controlled pouring and teeming of molten steel, reducing the risk of spillage and operator fatigue. Enhanced control over the ladles tilt angle improves process precision during refining and alloying operations.

Q: What is the process followed for quality assurance before dispatch of these ladles?

A: A rigorous quality control process, certified by ISO 9001 standards, is strictly followed. Each ladle undergoes thorough inspection for dimensional accuracy (1 mm tolerance), welding integrity, heat-resistant lining quality, and overall structural soundness to ensure safe and reliable operation upon delivery.

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